Patents by Inventor Donald Klemen

Donald Klemen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11761378
    Abstract: In some examples, propulsion, electrical generation, and cooling system. The system comprises a gas turbine engine including a compressor and a bleed air outlet from the compressor, wherein the compressor is configured to compress a first fluid, wherein a portion of the compressed first fluid is directed out of the bleed air outlet to define bleed air from the compressor. The system also includes a turbo-generator including a combustor, wherein the combustor is configured to receive the bleed air from the compressor and combust a fuel with the bleed air, wherein the turbo-generator is configured to generate electrical energy via the combustion of the fuel by the combustor. The system also includes an air cycle cooling system configured to remove heat via an air cycle cooling process, wherein the air cycle cooling process is charged via the bleed air from the compressor. A compressor of the air cycle cooling system may be driven by a turbine of the turbo-generator or a turbine of the gas turbine engine.
    Type: Grant
    Filed: August 13, 2019
    Date of Patent: September 19, 2023
    Assignee: Rolls-Royce Corporation
    Inventors: Donald Klemen, Russell E. White, Eric E. Wilson
  • Patent number: 11718395
    Abstract: A vertical takeoff and landing aircraft system includes a gas turbine engine coupled to a variable pitch propeller. The gas turbine engine is also coupled to a power split device including a first motor generator, a second motor generator, and a planetary module therebetween. The planetary module includes a sun gear, a ring gear, and a planet carrier. The motor generators are coupled to inverters, a DC bus and a battery. The battery is configured to power balance fans disposed on wings and horizontal stabilizers of the aircraft system. The balance fans can be closed off after vertical lift has been achieved.
    Type: Grant
    Filed: September 13, 2019
    Date of Patent: August 8, 2023
    Assignee: Rolls-Royce Corporation
    Inventor: Donald Klemen
  • Patent number: 11480221
    Abstract: An electromagnetic clutch assembly may include a first clutch plate, a second clutch plate, and a synchronizer. The second clutch plate may define an aperture. A portion of the synchronizer may be configured to extend through the aperture. In the absence of a magnetic field, the first clutch plate and the first surface of the second clutch plate may define an air gap and the portion of the synchronizer may extend into the air gap. In response to a first magnetic field, the portion of the synchronizer may contact the first clutch plate. In response to a second magnetic field, the portion of the synchronizer may translate in the aperture toward the second clutch plate and the first clutch plate and the second clutch plate may close the air gap.
    Type: Grant
    Filed: September 29, 2021
    Date of Patent: October 25, 2022
    Assignee: Rolls-Royce Corporation
    Inventor: Donald Klemen
  • Patent number: 11466735
    Abstract: In some examples, an electromagnetic clutch assembly. The assembly includes a pair of clutch plates including a first clutch plate configured to rotate around a rotational axis; and a second clutch plate configured to rotate around the rotational axis. The assembly further includes an electromagnetic coil circumferentially surrounding the air gap, wherein the electromagnetic coil is configured to generate a magnetic flux passing through the first clutch plate and the second clutch plate, wherein the pair of clutch plates define an air gap between the first clutch plate and the second clutch plate in the absence of the magnetic flux, and wherein the magnetic flux is configured to cause at least one of the first clutch plate or the second clutch plate to move to close the air gap.
    Type: Grant
    Filed: March 11, 2021
    Date of Patent: October 11, 2022
    Assignee: Rolls-Royce Corporation
    Inventor: Donald Klemen
  • Patent number: 11453488
    Abstract: A lightweight lift system for VTOL/VSTOL operation running in parallel with an existing turbine. This system distributes LP power by switching compressor flow and fuel proportionally over to the lift turbine module. As forward thrust is demanded, some of the power is transitioned back to the flight LP turbine, which can drive a variable propeller, fan or can supply jet thrust. As flight motion occurs, the power to the lift fan can be reduced to zero and lift closed off.
    Type: Grant
    Filed: September 30, 2019
    Date of Patent: September 27, 2022
    Assignee: Rolls-Royce Corporation
    Inventor: Donald Klemen
  • Publication number: 20220176900
    Abstract: A gas turbine engine and methods of operation include a low pressure electric motor-generator arranged for selective operation in a generator mode to generate electrical power or a drive mode to assist rotation of a low pressure drive shaft of the engine.
    Type: Application
    Filed: September 23, 2021
    Publication date: June 9, 2022
    Inventors: Donald Klemen, Michael J. Armstrong
  • Publication number: 20220018401
    Abstract: An electromagnetic clutch assembly may include a first clutch plate, a second clutch plate, and a synchronizer. The second clutch plate may define an aperture. A portion of the synchronizer may be configured to extend through the aperture. In the absence of a magnetic field, the first clutch plate and the first surface of the second clutch plate may define an air gap and the portion of the synchronizer may extend into the air gap. In response to a first magnetic field, the portion of the synchronizer may contact the first clutch plate. In response to a second magnetic field, the portion of the synchronizer may translate in the aperture toward the second clutch plate and the first clutch plate and the second clutch plate may close the air gap.
    Type: Application
    Filed: September 29, 2021
    Publication date: January 20, 2022
    Inventor: Donald Klemen
  • Patent number: 11196320
    Abstract: A rotor of an electric machine includes a main rotor body having a longitudinal axis, the main rotor body comprising: a hollow cylinder body with a first end and a second end; an integral end flange at the first end; a separate end flange disposed at the second end of the cylinder body; and laminations disposed on an outer surface of the cylinder body, the laminations comprising magnetic material.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: December 7, 2021
    Assignees: Rolls-Royce Corporation, Rolls-Royce PLC
    Inventors: Mark Boden, Donald Klemen, Jonathan Terrell, Brian Maners
  • Patent number: 11137035
    Abstract: An electromagnetic clutch assembly may include a first clutch plate, a second clutch plate, and a synchronizer. The second clutch plate may define an aperture. A portion of the synchronizer may be configured to extend through the aperture. In the absence of a magnetic field, the first clutch plate and the first surface of the second clutch plate may define an air gap and the portion of the synchronizer may extend into the air gap. In response to a first magnetic field, the portion of the synchronizer may contact the first clutch plate. In response to a second magnetic field, the portion of the synchronizer may translate in the aperture toward the second clutch plate and the first clutch plate and the second clutch plate may close the air gap.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: October 5, 2021
    Assignee: Rolls-Royce Corporation
    Inventor: Donald Klemen
  • Patent number: 11130456
    Abstract: A gas turbine engine and methods of operation include a low pressure electric motor-generator arranged for selective operation in a generator mode to generate electrical power or a drive mode to assist rotation of a low pressure drive shaft of the engine.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: September 28, 2021
    Assignee: Rolls-Royce North American Technologies Inc.
    Inventors: Donald Klemen, Michael J. Armstrong
  • Publication number: 20210285504
    Abstract: In some examples, an electromagnetic clutch assembly. The assembly includes a pair of clutch plates including a first clutch plate configured to rotate around a rotational axis; and a second clutch plate configured to rotate around the rotational axis. The assembly further includes an electromagnetic coil circumferentially surrounding the air gap, wherein the electromagnetic coil is configured to generate a magnetic flux passing through the first clutch plate and the second clutch plate, wherein the pair of clutch plates define an air gap between the first clutch plate and the second clutch plate in the absence of the magnetic flux, and wherein the magnetic flux is configured to cause at least one of the first clutch plate or the second clutch plate to move to close the air gap.
    Type: Application
    Filed: March 11, 2021
    Publication date: September 16, 2021
    Inventor: Donald Klemen
  • Publication number: 20210277961
    Abstract: An electromagnetic clutch assembly may include a first clutch plate, a second clutch plate, and a synchronizer. The second clutch plate may define an aperture. A portion of the synchronizer may be configured to extend through the aperture. In the absence of a magnetic field, the first clutch plate and the first surface of the second clutch plate may define an air gap and the portion of the synchronizer may extend into the air gap. In response to a first magnetic field, the portion of the synchronizer may contact the first clutch plate. In response to a second magnetic field, the portion of the synchronizer may translate in the aperture toward the second clutch plate and the first clutch plate and the second clutch plate may close the air gap.
    Type: Application
    Filed: March 9, 2020
    Publication date: September 9, 2021
    Inventor: Donald Klemen
  • Publication number: 20210159755
    Abstract: A rotor of an electric machine includes a main rotor body having a longitudinal axis, the main rotor body comprising: a hollow cylinder body with a first end and a second end; an integral end flange at the first end; a separate end flange disposed at the second end of the cylinder body; and laminations disposed on an outer surface of the cylinder body, the laminations comprising magnetic material.
    Type: Application
    Filed: November 21, 2019
    Publication date: May 27, 2021
    Inventors: Mark Boden, Donald Klemen, Jonathan Terrell, Brian Maners
  • Patent number: 11014513
    Abstract: A turbofan gas turbine engine includes low pressure (LP) motor-generator operable in either a generation mode or a drive mode, an high pressure (HP) motor-generator operable in a either a generation mode or a drive mode, and a power control module for selectively operating the LP and HP motor-generators according to operational conditions of the engine.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: May 25, 2021
    Assignee: Rolls-Royce North American Technologies Inc.
    Inventors: Donald Klemen, Michael J. Armstrong
  • Patent number: 11015476
    Abstract: In examples, a propulsion and electrical generation system including a gas turbine engine including a compressor and a bleed air outlet from the compressor, wherein the compressor is configured to compress a fluid, wherein a portion of the compressed fluid is directed out of the bleed air outlet to define bleed air from the compressor; and a turbo-generator including a combustor, wherein the combustor includes a fuel inlet and a bleed air inlet, wherein the bleed air inlet is in fluid communication with the bleed air outlet from the compressor, wherein the combustor is configured to receive the bleed air via the bleed air inlet from the bleed air outlet of the gas turbine engine and receive fuel via the fuel inlet, wherein the combustor is configured to combust the received fuel with the received bleed air, wherein the turbo-generator is configured to generate electrical energy via the combustion of the fuel by the combustor.
    Type: Grant
    Filed: May 13, 2019
    Date of Patent: May 25, 2021
    Assignee: Rolls-Royce Corporation
    Inventors: Donald Klemen, Russell E. White, Eric E. Wilson
  • Patent number: 11007955
    Abstract: A gas turbine engine and methods of operation include a low pressure electric motor-generator having an electrical assembly for electrical connection.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: May 18, 2021
    Assignee: Rolls-Royce North American Technologies Inc.
    Inventors: Donald Klemen, Michael J. Armstrong
  • Patent number: 11009085
    Abstract: A gearbox rigidly coupled to a static structure; a driven component rigidly coupled to another static structure; a clutch assembly floating between and coupled to the gearbox and driven component. The clutch may have aligned output and input shafts, defining an engagement surface, a bearing, and a magnetic friction plate coupled and rotating with the input shaft. The plate may have a friction-engagement face, and a magnetic flux generator. The magnetic flux generator may be rigidly coupled to a static housing and partially surrounded in the radial direction by a structure configured to reduce leakage of a magnetic flux, by defining a plurality of voids, which direct multiple passes of the magnetic flux through the engagement surface of the output shaft. The magnetic flux generator may create the magnetic flux that creates a magnetic force between the engagement face and the magnetic friction plate that causes them to engage.
    Type: Grant
    Filed: May 17, 2019
    Date of Patent: May 18, 2021
    Assignee: Rolls-Royce Corporation
    Inventors: Donald Klemen, Brian S. Maners, Erik A. Munevar
  • Publication number: 20210094685
    Abstract: A lightweight lift system for VTOL/VSTOL operation running in parallel with an existing turbine. This system distributes LP power by switching compressor flow and fuel proportionally over to the lift turbine module. As forward thrust is demanded, some of the power is transitioned back to the flight LP turbine, which can drive a variable propeller, fan or can supply jet thrust. As flight motion occurs, the power to the lift fan can be reduced to zero and lift closed off.
    Type: Application
    Filed: September 30, 2019
    Publication date: April 1, 2021
    Applicant: Rolls-Royce Corporation
    Inventor: Donald Klemen
  • Publication number: 20210078700
    Abstract: A vertical takeoff and landing aircraft system includes a gas turbine engine coupled to a variable pitch propeller. The gas turbine engine is also coupled to a power split device including a first motor generator, a second motor generator, and a planetary module therebetween. The planetary module includes a sun gear, a ring gear, and a planet carrier. The motor generators are coupled to inverters, a DC bus and a battery. The battery is configured to power balance fans disposed on wings and horizontal stabilizers of the aircraft system. The balance fans can be closed off after vertical lift has been achieved.
    Type: Application
    Filed: September 13, 2019
    Publication date: March 18, 2021
    Inventor: Donald Klemen
  • Patent number: 10934942
    Abstract: A high-Mach engine includes a gas turbine core, an inlet assembly, and a transmission. The inlet assembly including an inlet turbine and the transmission configured to couple the inlet turbine and a core turbine of the gas turbine core cooperate to control air moving through the high-Mach engine.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: March 2, 2021
    Assignee: Rolls-Royce North American Technologies Inc.
    Inventors: Douglas D. Dierksmeier, Edward C. Rice, Steven W. Tomlinson, Bradley E. Auker, Donald Klemen