Abstract: A heat exchanger that includes two or more thermal circuits configured to exchange heat. The thermal circuits are located relative to one another in a configuration defined by one of the following: i) in a stacked plate manifold that includes first and second plates configured for inlet/outlet connections and to divide fluid flow into separate tubes with the exchange of heat through a single face; ii) in a complex manifold comprising two or more distributors that separate fluid flow into each thermal circuit with the exchange of heat through a single face; and iii) in a plurality of stacked evaporators; each evaporator comprising a plurality of coils with fins located there between, wherein the evaporators include at least one coil section in which fins are absent.

Abstract: A method is provided to use a bending support to manufacture a heat exchanger assembly. The method includes the steps of providing a bending support having a bracing member, affixing a refrigerant conduit onto the bracing member, inserting the refrigerant conduit and the bending support into a manifold header, positioning the manifold onto work a surface of a mandrel, such that bracing member of the bending support is substantially perpendicularly to the work surface of the mandrel, and bending the manifold onto the working surface of mandrel forming an inner radius of bent, such that the bracing member supports the inner diameter of the manifold header, thereby preventing the deforming of the inner radius of the bent manifold header.

Abstract: A bending support having a planar bracing member with a length (L) that is substantially equal to that of the inner diameter (I.D.) of the manifold header that the bending support is ultimately inserted in. Extending perpendicularly from a surface of the bracing member is a pair of bracketing members. The pair of bracketing member and the portion of the planar bracing member therebetween defines a refrigerant conduit clip. The interior surface of the refrigerant conduit clip includes a skived pattern defining a plurality of teeth or protrusions that aids in the attachment of the refrigerant conduit clip onto an internal refrigerant conduit. An aperture located on the planar bracing member between the pair of bracketing member provides an unobstructed path for refrigerant flow to the refrigerant conduit.

Abstract: An core unit for a heat exchanger being bent about an axis perpendicular to the core unit's headers. Tubes establish fluid communication between the core unit's headers, and a bend relief spacer is disposed between first and second groups of tubes. During the bending process, the bend relief spacer facilitates the bend and ultimately maintains the performance of the core unit.

Abstract: A heat exchanger assembly having an inlet header, an outlet header spaced apart from and substantially parallel the inlet header, and a plurality of refrigerant tubes each extending between and in hydraulic communication with the inlet header and outlet header. Contained within the outlet header is a refrigerant collector conduit adapted to provide a predetermined pressure drop (?P) and having a cross-section area Acollector. The refrigerant collector includes a plurality of orifices having a cumulative orifice area (nAorifice) that are substantially equally spaced along the refrigerant collector. The collector conduit is in fluid communication with the outlet header for transferring the vapor phase of a two refrigerant. The collector conduit cross sectional area (Acollector) and cumulative orifice area (nAorifice) is described by the following equation: ? ? ? p = m dot 2 ? ? [ 467.892 ? ( 1 A collector 2 - 1 n 2 ? A orifice 2 ) + 51.

Abstract: An core unit for a heat exchanger being bent about an axis perpendicular to the core unit's headers. Tubes establish fluid communication between the core unit's headers, and a bend relief spacer is disposed between first and second groups of tubes. During the bending process, the bend relief spacer facilitates the bend and ultimately maintains the performance of the core unit.

Abstract: A mounting means for an automotive condenser (16) includes a pair of aligned through holes (24) at the upper ends of a pair of manifolds (20), which are pierced outboard of upper end plugs (22). The lower ends of the manifolds (20) are unmodified. The tanks (14) of a radiator (10) include a pair of mounting features (30, 32) spaced apart by substantially the end to end length of the manifolds (20). One pair of mounting features (30) fits closely within the lower ends of the manifolds (20), while the other pair (32) fits closely within the aligned through holes (24) at the upper ends.