Abstract: A system for painting an article, such as an automotive vehicle body, includes a painting booth, a conveyor for transporting articles through the painting booth, a first rail located beside and extending along the conveyor, a second rail located beside and extending along the conveyor at a lower elevation than an elevation of the first rail, a paint robot including an articulating arm mounted on the first rail for displacement along the first rail, a panel opener robot mounted on the second rail for displacement along the second rail such that the paint robot and the panel opener robot can move past each other on the rails without interference.

Abstract: An intelligent power assisted manual manipulator controllable by operator inputs from an operator for moving an object is provided. The manipulator includes a movable base supporting a lift mechanism for moving the object. The manipulator also includes at least one servomotor for actuating at least one of the movable base and the lift mechanism for moving the object. An operator control mechanism for receiving the operator inputs is supported on the lift mechanism. A plurality of force sensors are disposed between the operator control mechanism and the lift mechanism for sensing said operator inputs and actuating at least one of the at least one servomotor. The movable base includes an overhead rail defining a generally horizontal first axis and a carriage supported on the overhead rail and movable along the first axis. The lift mechanism includes a turret assembly supported on the carriage having a generally vertical second axis, and a generally horizontal third axis.

Abstract: A cleaning system and method for a bell atomizer spray head provides an air/solvent mixture to an exterior surface of a bell cup through shaping air passages and outlets during a color change or bell cleaning operation. In the alternative, cleaning passages can be provided for the air/solvent mixture to exit adjacent the bell cup exterior.

Abstract: A cleaning system and method for a bell atomizer spray head provides an air/solvent mixture to an exterior surface of a bell cup through shaping air passages and outlets during a color change or bell cleaning operation. In the alternative, cleaning passages can be provided for the air/solvent mixture to exit adjacent the bell cup exterior.

Abstract: An apparatus for mastering a robot includes two balls, each of which has a spherical surface configured to simultaneously contact its respective set of mutually orthogonal locating surfaces of a fixture only when the robot is in a predetermined reference position and orientation. The fixture is mounted on a pedestal of the robot base in a fixed spatial position. One of the balls is mounted for movement with a free end of an outer arm of an arm assembly of the robot. The robot also includes a wrist mechanism. A first end of the wrist mechanism is connected to the free end of the outer arm and a second end of the wrist mechanism is adapted to support a tool. The second ball is mounted for movement with the second end of the wrist mechanism.

Abstract: A three-axis wrist mechanism has first, second and third independent rotational axes with two points of mutual intersection which are offset from each other, the first axis being inclined at a fixed angle relative to at least one input drive axis of an input drive mechanism. The drive axis extends along the robot arm to which a first housing of the wrist mechanism is fixedly attached. A second housing is supported on the first housing for rotation about the first axis and a third housing is supported on the second housing for rotation about the second axis. A tool-support member having a tool-mounting surface is supported on the third housing for rotation about the third axis. Gear trains of the mechanism provide the independent rotation of the second and third housing structures and the tool support member to permit selective positioning of the tool-mounting surface in a work envelope.

Abstract: In a robot including a first robot part which pivots with respect to a second robot part about a pivotal axis, a cable routing system includes a multitude of flexible cables which are retained at spaced apart positions by first and second retainers so that the cables are spaced around the outside of a cylinder whose axis coincides with the pivotal axis. A first connector mechanism connects that first retainer to the first robot part so that the first retainer rotates with the first robot part about the pivotal axis during pivoting. A second connector mechanism connects the second retainer to the second robot part so that the second retainer is movable axially toward the first retainer against the biasing action of a spring along the pivotal axis and prevented from rotating about the pivotal axis during pivoting. Each of the retainers includes a slotted disk which separates and guides the cables.

Abstract: A robot including a balancing mechanism or balancer with a compression spring which flexes to compensate for the gravitational moment between an arm assembly and a base of the robot. The compression spring is chosen to have a force-deflection characteristic to account for the gravitational moment and the geometry of the mechanism. The arm assembly has a pivotal connection which pivotally supports the arm assembly on the base of the robot for movement about a pivotal axis. The mechanism can be adjusted for various arm assembly lengths and/or payloads. The mechanism includes a spring support, a connecting rod having a longitudinal axis and connected to the spring support for communicating motion of the spring support to the arm assembly at an attachment point offset from the pivotal axis. The resulting balancing mechanism is relatively compact, which lends itself to robotics applications where space is limited.

Abstract: A spray paint system including a paint booth and paint robot apparatus movable within the paint booth and movably supported outside the paint booth is disclosed. The side walls of the paint booth have elongated openings formed adjacent the bottom of the paint booth to allow gooseneck-shaped saddle structures to extend therethrough. The saddle structures support paint robots on their respective elongated rail mechanisms. The side walls of the paint booth, together with the rail mechanisms defines stationary labyrinthian seals which isolate paint hoses, cables, bearings and ways from the booth environment. Each robot is mounted on its saddle structure by a hollow robot carriage. The robot carriage and saddle structures house the various cables, hoses and paint lines of their respective robot. Drive assemblies including racks mounted on their respective rail mechanisms drive the saddle structures along the elongated openings.

Abstract: A vehicle door opener apparatus positioned in a work station such as a paint booth includes a rotary arm with its pivot axis substantially aligned with the door hinge axis in open and closed positions of the door. Harmonic control linkage provides smooth acceleration and deceleration of the door. A fixture pin is mounted on the lower surface of each door of the vehicle body for engagement by a gripper mechanism comprising a pair of elongated rail members supported on the free end of the arm. The rail members receive the fixture pin upon movement of the vehicle body into the work station. A system utilizing the apparatus includes a hydraulic power supply and a manifold assembly. The manifold assembly includes a solenoid valve which controls a rotary actuator of the apparatus in an on-off manner. The rotary actuator powers a drive link of the control linkage. Magnetic proximity switches provide status signals to a programmable controller which controls the solenoid valve.

Abstract: An apparatus having a pivoted arm mounted on a base for seizing and releasing an article that is hinged at one end and which includes a control link that maintains a fixed length while the arm moves the article about its hinged end between preset positions, but changes its length and thereby provides a signal indicating that the arm has seized the article when the latter is moved in a direction opposite to the normal movement.

Abstract: An apparatus for opening and closing a vehicle door as a vehicle body is being conveyed through a paint booth and having a primary arm pivotally mounted on a carriage and supporting a secondary arm for seizing and releasing the vehicle door under the control of a link, the apparatus being characterized in that the pivotal connections interconnecting the primary arm and the link to the secondary arm and to the carriage are located in positions which allow the primary and secondary arms to be positioned in substantially parallel relationship adjacent the carriage when the apparatus assumes a stored position.

Abstract: A positioning device for selectively maintaining a vehicle closure member in an opened position and a closed position and including four pivotally interconnected link members which work in pairs for locking the closure member in the opened and closed positions.