Abstract: A partial assembly process for a vane-type cam phaser. A pulley/sprocket is loaded onto a first camshaft-shaped fixture with a cam nose extending beyond the length of an actual cam nose such that a phaser rotor containing a locking bolt, when mounted onto the cam nose, is displaced axially from the pulley/sprocket by an amount sufficient to set the axial engagement of the bolt upon final assembly. A stator is loaded onto the pulley/sprocket and is rotated clockwise until it contacts the rotor, thereby removing all rotational and radial lash from the system. One or more axial holes are bored through the pulley/sprocket and stator and a locking pin such as a roll pin is inserted to permanently pin the stator to the pulley/sprocket.

Abstract: A partial assembly process for a vane-type cam phaser. A pulley/sprocket is loaded onto a first camshaft-shaped fixture with a cam nose extending beyond the length of an actual cam nose such that a phaser rotor containing a locking bolt, when mounted onto the cam nose, is displaced axially from the pulley/sprocket by an amount sufficient to set the axial engagement of the bolt upon final assembly. A stator is loaded onto the pulley/sprocket and is rotated clockwise until it contacts the rotor, thereby removing all rotational and radial lash from the system. One or more axial holes are bored through the pulley/sprocket and stator and a locking pin such as a roll pin is inserted to permanently pin the stator to the pulley/sprocket.

Abstract: A removable end cap closure member or welsh plug for bearing units is disclosed including a frangible knockout plug adapted to be broken out of the closure member with an impact tool to provide an aperture allowing removal of the closure member with a tool. In the preferred embodiment, the plug remains attached to the closure member by a bendable connecting neck which prevents lodging of the plug in the bearing unit.Also disclosed is a bearing assembly including the removable end cap closure member as well as a method for removing the closure member including pressing the knockout plug with a tool to provide an aperture in the closure member and prying and bending the closure member away from the bearing unit with a tool inserted in the aperture. A fixture for supporting a trolley wheel and trolley bracket assembly during installation and removal of an end cap closure member to and from such an assembly is also disclosed.