Patents by Inventor Donald W. Verser
Donald W. Verser has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9610558Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: GrantFiled: December 18, 2015Date of Patent: April 4, 2017Assignee: Chevron Phillips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers
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Publication number: 20160101399Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: ApplicationFiled: December 18, 2015Publication date: April 14, 2016Inventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers
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Patent number: 9221920Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: GrantFiled: May 23, 2014Date of Patent: December 29, 2015Assignee: Chevron Philips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers
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Patent number: 8992840Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.Type: GrantFiled: September 8, 2009Date of Patent: March 31, 2015Assignee: Chevron Phillips Chemical Company LPInventors: David H. Burns, Donald W. Verser, Elizabeth A. Benham, Max P. McDaniel, John D. Hottovy, Clay K Thurman, David A. Lockman, John O. Lawmaster, Matthew T. Haberly, Thomas H. Smith, Jerry T. Lanier, Matthew G. Thorn, Penny A. Zellers
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Publication number: 20140256889Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: ApplicationFiled: May 23, 2014Publication date: September 11, 2014Applicant: Chevron Phillips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers
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Patent number: 8765884Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: GrantFiled: September 20, 2013Date of Patent: July 1, 2014Assignee: Chevron Phillips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers
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Publication number: 20140024788Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: ApplicationFiled: September 20, 2013Publication date: January 23, 2014Applicant: Chevron Phillips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers
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Patent number: 8569433Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: GrantFiled: October 19, 2012Date of Patent: October 29, 2013Assignee: Chevron Phillips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers
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Patent number: 8406928Abstract: Methods for controlling polyolefin reactor temperature. In one embodiment, a simulation model is constructed for improving control of polymerization temperature in a polyethylene loop slurry reactor. The model is used to design the reactor coolant system to capacity and to improve tuning of system controllers, such as the reactor temperature controller and coolant temperature controller. A coolant control valve is sized having a bilinear flow characteristic that improves Cv reproducibility at low coolant flow rates and thus improves reactor temperature control.Type: GrantFiled: May 19, 2009Date of Patent: March 26, 2013Assignee: Chevron Phillips Chemical Company LPInventors: Anurag Gupta, Donald W. Verser
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Patent number: 8303899Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: GrantFiled: February 14, 2012Date of Patent: November 6, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers, Penny A. Zellers, legal representative
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Publication number: 20120139149Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.Type: ApplicationFiled: February 14, 2012Publication date: June 7, 2012Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers, Penny A. Zellers
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Patent number: 8128877Abstract: A manufacturing process for producing polyolefin, having a feed system, a reactor system including at least one polymerization reactor, a diluent/monomer recovery system, a fractionation system, and an extrusion/loadout system having an extruder. The manufacturing process is configured to consume less than 325 kilowatt-hours of electricity per metric ton of polyolefin produced.Type: GrantFiled: August 10, 2011Date of Patent: March 6, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers, Penny A. Zellers, legal representative
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Publication number: 20110300025Abstract: A manufacturing process for producing polyolefin, having a feed system, a reactor system including at least one polymerization reactor, a diluent/monomer recovery system, a fractionation system, and an extrusion/loadout system having an extruder. The manufacturing process is configured to consume less than 325 kilowatt-hours of electricity per metric ton of polyolefin produced.Type: ApplicationFiled: August 10, 2011Publication date: December 8, 2011Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers, Penny A. Zellers
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Patent number: 8017701Abstract: A manufacturing process for producing polyolefin, having a feed system, a reactor system including at least one polymerization reactor, a diluent/monomer recovery system, a fractionation system, and an extrusion/loadout system having an extruder. The manufacturing process is configured to consume less than 325 kilowatt-hours of electricity per metric ton of polyolefin produced.Type: GrantFiled: August 26, 2005Date of Patent: September 13, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Robert R. McElvain, John D. Hottovy, Ralph W. Romig, Donald W. Verser, David H. Burns, John H. Tait, Richard Peacock, James E. Hein, Scott E. Kufeld, Carl W. Fenderson, Anurag Gupta, Dale A. Zellers, Penny A. Zellers, legal representative
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Patent number: 7999044Abstract: A flash chamber sized to receive the effluent discharged from a polyolefin reactor during normal operation of the reactor and during a reactor dump, advantageously eliminating a reactor dump tank or alternate flash tank from the equipment outlay of a polyolefin manufacturing process. The flash chamber is sized to hold at least the polyolefin solids discharged from the reactor. A condenser fluidically coupled to an overhead portion of the flash chamber is sized to condense the flow rate of vaporized hydrocarbon (e.g., diluent, monomer, etc.) discharged overhead from the flash chamber during normal operation and during the reactor dump.Type: GrantFiled: September 4, 2008Date of Patent: August 16, 2011Assignee: Chevron Phillips Chemical Company LPInventors: John D. Hottovy, John H. Tait, David H. Burns, Donald W. Verser, James E. Hein
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Patent number: 7803324Abstract: A catalyst slurry for a polymerization reactor can be prepared in a mixing tank and the catalyst slurry fed to one or more storage tanks. The storage tanks can include agitators so that the catalyst slurry is maintained at an essentially homogeneous solids-to-liquid ratio. From the storage tank(s), the catalyst slurry can be pumped to the polymerization reactor along a fluid passage having a flow meter. The flow of the catalyst slurry can be continuous and/or adjusted based on a measured parameter. The catalyst slurry may be continuously and reliability fed to the polymerization reactor.Type: GrantFiled: April 18, 2005Date of Patent: September 28, 2010Assignee: Chevron Phillips Chemical Company LPInventors: David H. Burns, Donald W. Verser
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Publication number: 20100056707Abstract: A flash chamber sized to receive the effluent discharged from a polyolefin reactor during normal operation of the reactor and during a reactor dump, advantageously eliminating a reactor dump tank or alternate flash tank from the equipment outlay of a polyolefin manufacturing process. The flash chamber is sized to hold at least the polyolefin solids discharged from the reactor. A condenser fluidically coupled to an overhead portion of the flash chamber is sized to condense the flow rate of vaporized hydrocarbon (e.g., diluent, monomer, etc.) discharged overhead from the flash chamber during normal operation and during the reactor dump.Type: ApplicationFiled: September 4, 2008Publication date: March 4, 2010Applicant: Chevron Phillips Chemical Company LPInventors: John D. Hottovy, John H. Tait, David H. Burns, Donald W. Verser, James E. Hein
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Publication number: 20090326168Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.Type: ApplicationFiled: September 8, 2009Publication date: December 31, 2009Applicant: Chevron Phillips Chemical Company LPInventors: David H. Burns, Donald W. Verser, Elizabeth A. Benham, Max P. McDaniel, John D. Hottovy, Dale A. Zellers, Penny A. Zeller, Clay K. Thurman, David A. Lockman, John O. Lawmaster, Matthew T. Haberly, Thomas H. Smith, Jerry T. Lanier, Matthew G. Thorn
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Patent number: 7615596Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.Type: GrantFiled: September 30, 2005Date of Patent: November 10, 2009Assignee: Chevron Phillips Chemical Company LPInventors: David H. Burns, Donald W. Verser, Elizabeth A. Benham, Max P. McDaniel, John D. Hottovy, Dale A. Zellers, Penny A. Zellers, legal representative, Clay K Thurman, David A. Lockman, John O. Lawmaster, Matthew T. Haberly, Thomas H. Smith, Jerry T. Lanier, Matthew G. Thorn
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Publication number: 20090228259Abstract: Methods for controlling polyolefin reactor temperature. In one embodiment, a simulation model is constructed for improving control of polymerization temperature in a polyethylene loop slurry reactor. The model is used to design the reactor coolant system to capacity and to improve tuning of system controllers, such as the reactor temperature controller and coolant temperature controller. A coolant control valve is sized having a bilinear flow characteristic that improves Cv reproducibility at low coolant flow rates and thus improves reactor temperature control.Type: ApplicationFiled: May 19, 2009Publication date: September 10, 2009Applicant: Chevron Phillips Chemical Company LPInventors: Anurag Gupta, Donald W. Verser