Abstract: The present disclosure provides for a composition comprising a first layer having a first surface and a second surface and comprising a cellulosic material, wherein the first layer has a first thickness; a second layer having a first surface and a second surface, wherein the second surface of the second layer overlays the first surface of the first layer, wherein the second layer comprises a first compound comprising a first polymer and a first metal oxide, and wherein the second layer has a second thickness. Further provided herein is a method of making the same. Also disclosed herein is a an article comprising the composition provided herein. The disclosure also provides for a method of making an article from a recycled material.

Abstract: In a method of depositing a fibroin structure, a fibroin ink is generated. The fibroin ink is aerosol jet printed onto a substrate. To prepare the ink, a plurality of biologically-generated silk cocoons are each cut into at least two pieces of raw silk and are degummed to remove sericin, leaving fibroin fibers. The fibroin fibers are dissolved into a lithium bromide solution. The salt is removed by placing the fibroin/salt solution in a dialysis membrane tube and submerging it in deionized water. The fibroin solution is centrifuged to remove impurities therefrom, leaving fibroin ink. The fibroin ink is atomized into a fibroin ink aerosol, which is directed to a print nozzle. A focusing gas sheath is directed around the print nozzle to deposit fibroin onto a surface.

Abstract: In described embodiments, the present invention includes a magnesium-based composite material formed from a plurality of ?-phase magnesium grains; and a ?-alloy phase comprising magnesium and nano-diamond and/or and phosphate containing nanoparticles, the ?-alloy phase surrounding each of the plurality of magnesium grains. A method of manufacturing a composite material is also disclosed.

Abstract: The present invention relates to a method for reactively processing single nylon 6 composites. The processing method forms nylon 6 matrix over nylon 6 reinforcement by using anionic ring-opening polymerization of caprolactam.

Abstract: In described embodiments, the present invention includes a magnesium-based composite material formed from a plurality of ?-phase magnesium grains; and a ?-alloy phase comprising magnesium and nano-diamond and/or and phosphate containing nanoparticles, the ?-alloy phase surrounding each of the plurality of magnesium grains. A method of manufacturing a composite material is also disclosed.

Abstract: Processes and compounds are described herein for single polymer composites based on a process for making the single polymer composites that includes the steps of heating a matrix material to create polymer melt, cooling the polymer melt to below its Tm to create an undercooled polymer melt, or quasi-melt, and combining the melt with an enhancing or reinforcing material to produce a single polymer composite. The process can produce materials that do not have any degradation of the polymer characteristic of the enhancing material due to melting of the polymer in the enhancing material.

Abstract: Processes and compounds are described herein for single polymer composites based on a process for making the single polymer composites that includes the steps of heating a matrix material to create polymer melt, cooling the polymer melt to below its Tm to create an undercooled polymer melt, or quasi-melt, and combining the melt with an enhancing or reinforcing material to produce a single polymer composite. The process can produce materials that do not have any degradation of the polymer characteristic of the enhancing material due to melting of the polymer in the enhancing material.

Abstract: A method for rapidly heating a mold cavity to a predetermined temperature preferably above the softening or melting temperature of the molding material prior to and during the molding stage thereby increasing moldability and improving quality of molded parts. The mold cavity is formed by two metallic halves on which high-frequency electric current is applied and an electric circuit involving the two halves is formed. Due to the proximity effect, the electrical current flows on the inner surfaces of the two cavity halves, thus rapidly heating the mold cavity. Proper use of insulation behind the cavity surface helps increase heating efficiency. Conformal on-off cooling channels provide both thermal insulation during the heating phase and rapidly cooling of the molded article during the cooling phase.

Abstract: This invention discloses a process for rapidly and economically replicating microstructures on polymeric substrates. During the process, a die with protruded microstructures is rapidly heated to above the polymer softening temperature, pressed onto a cold polymer substrate, and subsequently rapidly cooled for die separation. When the heated die contacts the polymer substrate, localized melting occurs at the contacting locations between the substrate and the to-be-replicated microstructure. The resulted melts are confined locally, forming localized spots for compression molding. Bulk deformation of these localized melts results in microstructure replication. In addition to reduction in cycle time, the new process improves dimensional accuracy of replicated microstructures due to uncoupling of microfabrication with macrofabrication.

Abstract: A design of microchannels and a method for economic production of such microchannels. The new microchannel design comprises a thin thermoplastic film and a relatively thick substrate to form microchannels in-between. The microchannels are displaced on the film side. The method for fabricating such microchannels is a hybrid process combining compression, and blowing or vacuum forming to form microchannels between the film and the substrate. During the process, the film is placed on the top of the substrate. A mold or die with to-be-replicated microchannels clamps the film against the substrate. Either blow molding or vacuum forming is then carried out to deform the film and replicate the microchannels. Rapid heatable and coolable molds are preferred to soften the film and form bonds between the film and the substrate while short cycle time is maintained.

Abstract: A method and apparatus for rapidly heating a mold cavity to a predetermined temperature preferably above the softening or melting temperature of the molding material prior to and during the molding stage thereby increasing moldability and improving quality of molded parts. The mold cavity is formed by two metallic halves on which high-frequency electric current is applied and an electric circuit involving the two halves is formed. Due to the proximity effect, the electrical current flows on the inner surfaces of the two cavity halves, thus rapidly heating the mold cavity. Proper use of insulation behind the cavity surface helps increase heating efficiency. Conformal on-off cooling channels provide both thermal insulation during the heating phase and rapidly cooling of the molded article during the cooling phase.