Patents by Inventor Donn J. Costanzo, Jr.

Donn J. Costanzo, Jr. has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11919700
    Abstract: A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water resistant coating is applied so that the box is configured for use as a cooler. The box includes (a) a storage portion, including a bottom panel, a first end panel, a second end panel, a first side panel, and a second side panel; (b) four corner panels; (c) a top panel including tabs; and (d) a latching panel attached to the first side panel and pivotable relative thereto about a fold line, the latching panel including first and second subpanels. The latching panel includes cuts extending between and dividing the first and second subpanels through which the tabs respectively extend when the cooler is in a closed position.
    Type: Grant
    Filed: March 6, 2023
    Date of Patent: March 5, 2024
    Assignee: BRRR BOX, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Publication number: 20230356877
    Abstract: A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water-resistant coating is applied to the sheet of material so that the box is configured for use as a cooler. The box includes: a storage portion, including a bottom panel, first and second end panels, and first and second side panels; four corner panels; and first and second top panels. The top panels include openings that register when the box is assembled and in a closed configuration to define an opening to be used as a handhold for gripping the box. Reinforcing panels of one of the top panels includes flaps located on an interior of the box that cover the handhold opening. The box further preferably includes a locking tab and locking panel for latching closed the top panels of the box.
    Type: Application
    Filed: May 29, 2023
    Publication date: November 9, 2023
    Inventor: Donn J. Costanzo, JR.
  • Publication number: 20230234770
    Abstract: A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water resistant coating is applied so that the box is configured for use as a cooler. The box includes (a) a storage portion, including a bottom panel, a first end panel, a second end panel, a first side panel, and a second side panel; (b) four corner panels; (c) a top panel including tabs; and (d) a latching panel attached to the first side panel and pivotable relative thereto about a fold line, the latching panel including first and second subpanels. The latching panel includes cuts extending between and dividing the first and second subpanels through which the tabs respectively extend when the cooler is in a closed position.
    Type: Application
    Filed: March 6, 2023
    Publication date: July 27, 2023
    Inventor: Donn J. Costanzo, JR.
  • Patent number: 11667429
    Abstract: A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water-resistant coating is applied to the sheet of material so that the box is configured for use as a cooler. The box includes: a storage portion, including a bottom panel, first and second end panels, and first and second side panels; four corner panels; and first and second top panels. The top panels include openings that register when the box is assembled and in a closed configuration to define an opening to be used as a handhold for gripping the box. Reinforcing panels of one of the top panels includes flaps located on an interior of the box that cover the handhold opening. The box further preferably includes a locking tab and locking panel for latching closed the top panels of the box.
    Type: Grant
    Filed: January 9, 2022
    Date of Patent: June 6, 2023
    Assignee: BRRR BOX, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Patent number: 11597581
    Abstract: A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water resistant coating is applied so that the box is configured for use as a cooler. The box includes (a) a storage portion, including a bottom panel, a first end panel, a second end panel, a first side panel, and a second side panel; (b) four corner panels; (c) a top panel including tabs; and (d) a latching panel attached to the first side panel and pivotable relative thereto about a fold line, the latching panel including first and second subpanels. The latching panel includes cuts extending between and dividing the first and second subpanels through which the tabs respectively extend when the cooler is in a closed position.
    Type: Grant
    Filed: October 7, 2021
    Date of Patent: March 7, 2023
    Assignee: BRRR BOX, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Publication number: 20220281633
    Abstract: A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water-resistant coating is applied to the sheet of material so that the box is configured for use as a cooler. The box includes: a storage portion, including a bottom panel, first and second end panels, and first and second side panels; four corner panels; and first and second top panels. The top panels include openings that register when the box is assembled and in a closed configuration to define an opening to be used as a handhold for gripping the box. Reinforcing panels of one of the top panels includes flaps located on an interior of the box that cover the handhold opening. The box further preferably includes a locking tab and locking panel for latching closed the top panels of the box.
    Type: Application
    Filed: January 9, 2022
    Publication date: September 8, 2022
    Inventor: Donn J. Costanzo, JR.
  • Patent number: 11364699
    Abstract: A machine is configured to transition a blank having a fold line extending therein directly between first and second panels thereof. The machine includes a side support configured to abut an underside of the first panel, and a vacuum gripper including a suction cup that is extendable into suctioning engagement with an underside of the second panel, and that is retractable while maintaining suctioning engagement with the underside of the second panel. The vacuum gripper is configured to pull the second panel downward by retraction of the suction cup while maintaining suctioning engagement with the underside of the second panel and while the side support abuts the first panel, whereby the first panel bends along the fold line upwardly relative to the second panel. A rod is extendable into engagement with the underside of the first panel for further bending of the first panel along the fold line.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: June 21, 2022
    Assignee: THATBOX DESIGN, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Patent number: 11214428
    Abstract: A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water resistant coating is applied so that the box is configured for use as a cooler. The box includes (a) a storage portion, including a bottom panel, a first end panel, a second end panel, a first side panel, and a second side panel; (b) four corner panels; (c) a top panel including tabs; and (d) a latching panel attached to the first side panel and pivotable relative thereto about a fold line, the latching panel including first and second subpanels. The latching panel includes cuts extending between and dividing the first and second subpanels through which the tabs respectively extend when the cooler is in a closed position.
    Type: Grant
    Filed: November 5, 2019
    Date of Patent: January 4, 2022
    Assignee: BRRR BOX, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Publication number: 20200270013
    Abstract: A box includes a lid having a handle, wherein the handle comprises at one end thereof a toggle, and wherein a wall of the box comprises an opening through which the toggle of the handle is received for securing the lid in a closed position. Also disclosed is the combination of a box, a handle, and a clip, wherein the clip is secured onto a front wall of the box and a toggle of the handle is latched onto the clip for securing the lid of the box in a closed position.
    Type: Application
    Filed: February 27, 2020
    Publication date: August 27, 2020
    Inventor: Donn J. Costanzo, JR.
  • Publication number: 20200254709
    Abstract: A machine for transitioning a box cutout from a flat configuration to a collapsed box configuration includes a first drive wheel configured to drive a box cutout towards a plunging area; a plunger configured to apply force to a central portion of a bottom panel of the box cutout so as to fold the box about a lateral bisecting axis and propel at least a portion of the box cutout downward; and opposed second and third drive wheels configured to grab a box cutout propelled downward by the plunger and further draw the box cutout downward into a collapsed box configuration within a collection area. A box cutout transitioned to a collapsed box configuration in this manner may include a bottom panel having plurality of unbroken minor score lines and broken major score lines.
    Type: Application
    Filed: April 30, 2020
    Publication date: August 13, 2020
    Inventors: Donn J. Costanzo, JR., Donn J. Costanzo
  • Publication number: 20200231327
    Abstract: A cooler includes panels defining a storage area; corner panels; top panels forming a lid; a first handle panel connected to a first top panel and having a slot formed therein; a second handle panel connected to a second top panel and having a slot formed therein; and a first tab panel connected to a corner panel and having a tab defining a recess, the tab being configured to extend through the slot of the first handle panel and through the slot of the second handle panel for locking the handle panels and top panels in a fully closed, carry configuration of the cooler. Portions of the first and second handle panels are received within the recess defined by the tab. The second handle panel can be unlocked and the storage area accessed while holding the cooler with the first handle panel.
    Type: Application
    Filed: January 27, 2020
    Publication date: July 23, 2020
    Inventor: Donn J. Costanzo, JR.
  • Publication number: 20200172317
    Abstract: A box has a bottom panel, first and second side panels, a front panel, and a rear panel defining an interior space of the box, and a top panel serving as a lid covering the interior space. The top panel includes a front tab having an adhesive strip laterally extending across a distal portion of the front tab for securing the front tab to the front panel when the lid covers the interior space; and lines of perforations extending across a proximal portion of the front tab, the lines of perforation defining a tear strip for releasing the top panel from the front panel. The adhesive strip comprises a protective peelable liner. The adhesive strip extends completely across the proximal portion of the front tab from the first lateral side to the second lateral side.
    Type: Application
    Filed: February 10, 2020
    Publication date: June 4, 2020
    Inventor: Donn J. Costanzo, JR.
  • Publication number: 20200140179
    Abstract: A box is made by folding a sheet of material. Preferably, the box is formed by applying adhesive and folding using a machine, and a waterproof or water resistant coating is applied so that the box is configured for use as a cooler. The box includes (a) a storage portion, including a bottom panel, a first end panel, a second end panel, a first side panel, and a second side panel; (b) four corner panels; (c) a top panel including tabs; and (d) a latching panel attached to the first side panel and pivotable relative thereto about a fold line, the latching panel including first and second subpanels. The latching panel includes cuts extending between and dividing the first and second subpanels through which the tabs respectively extend when the cooler is in a closed position.
    Type: Application
    Filed: November 5, 2019
    Publication date: May 7, 2020
    Inventor: Donn J. Costanzo, JR.
  • Publication number: 20200122424
    Abstract: A machine is configured to transition a blank having a fold line extending therein directly between first and second panels thereof. The machine includes a side support configured to abut an underside of the first panel, and a vacuum gripper including a suction cup that is extendable into suctioning engagement with an underside of the second panel, and that is retractable while maintaining suctioning engagement with the underside of the second panel. The vacuum gripper is configured to pull the second panel downward by retraction of the suction cup while maintaining suctioning engagement with the underside of the second panel and while the side support abuts the first panel, whereby the first panel bends along the fold line upwardly relative to the second panel. A rod is extendable into engagement with the underside of the first panel for further bending of the first panel along the fold line.
    Type: Application
    Filed: October 17, 2019
    Publication date: April 23, 2020
    Inventor: Donn J. Costanzo, JR.
  • Patent number: 10611514
    Abstract: Dual handle box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. Preferably each handle is located on an opposite end of the box; is two-ply; defines an elongate hand opening for receiving fingers of a hand; defines an elongate tab opening for receiving a tab of a center handle, and that intersects the hand opening; and defines a recess for receiving and retaining a lid panel of the box. Furthermore, the boxes preferably have a waterproof or water-resistant coating applied and are used as ice coolers for beverages and food items.
    Type: Grant
    Filed: February 11, 2019
    Date of Patent: April 7, 2020
    Assignee: THATBOX DESIGN, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Patent number: 10543951
    Abstract: A cooler includes panels defining a storage area; corner panels; top panels forming a lid; a first handle panel connected to a first top panel and having a slot formed therein; a second handle panel connected to a second top panel and having a slot formed therein; and a first tab panel connected to a corner panel and having a tab defining a recess, the tab being configured to extend through the slot of the first handle panel and through the slot of the second handle panel for locking the handle panels and top panels in a fully closed, carry configuration of the cooler. Portions of the first and second handle panels are received within the recess defined by the tab. The second handle panel can be unlocked and the storage area accessed while holding the cooler with the first handle panel.
    Type: Grant
    Filed: August 9, 2018
    Date of Patent: January 28, 2020
    Assignee: THATBOX DESIGN, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Publication number: 20190047743
    Abstract: A cooler includes panels defining a storage area; corner panels; top panels forming a lid; a first handle panel connected to a first top panel and having a slot formed therein; a second handle panel connected to a second top panel and having a slot formed therein; and a first tab panel connected to a corner panel and having a tab defining a recess, the tab being configured to extend through the slot of the first handle panel and through the slot of the second handle panel for locking the handle panels and top panels in a fully closed, carry configuration of the cooler. Portions of the first and second handle panels are received within the recess defined by the tab. The second handle panel can be unlocked and the storage area accessed while holding the cooler with the first handle panel.
    Type: Application
    Filed: August 9, 2018
    Publication date: February 14, 2019
    Inventor: Donn J. Costanzo, JR.
  • Patent number: 10202219
    Abstract: Dual handle box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. Preferably each handle is located on an opposite end of the box; is two-ply; defines an elongate hand opening for receiving fingers of a hand; defines an elongate tab opening for receiving a tab of a center handle, and that intersects the hand opening; and defines a recess for receiving and retaining a lid panel of the box. Furthermore, the boxes preferably have a waterproof or water-resistant coating applied and are used as ice coolers for beverages and food items.
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: February 12, 2019
    Assignee: THATBOX DESIGN, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Patent number: 10202231
    Abstract: A one-piece, foldable corrugated cooler includes a storage portion having a bottom panel, two side panels, two end panels, and four corner panels; two handle panels forming a lid and a handle; and at least one locking panel. The at least one locking panel is adapted to secure the lid in a closed orientation, and the at least one locking panel is integral with at least one corner panel and at least one handle panel.
    Type: Grant
    Filed: December 29, 2017
    Date of Patent: February 12, 2019
    Assignee: THATBOX DESIGN, LLC
    Inventor: Donn J. Costanzo, Jr.
  • Patent number: 9862521
    Abstract: Dual handle box designs, blanks for forming boxes by folding, collapsible and non-collapsible boxes formed thereby, and manufacturing methods therefor are disclosed. Preferably each handle is located on an opposite end of the box; is two-ply; defines an elongate hand opening for receiving fingers of a hand; defines an elongate tab opening for receiving a tab of a center handle, and that intersects the hand opening; and defines a recess for receiving and retaining a lid panel of the box. Furthermore, the boxes preferably have a waterproof or water-resistant coating applied and are used as ice coolers for beverages and food items.
    Type: Grant
    Filed: November 21, 2016
    Date of Patent: January 9, 2018
    Assignee: THATBOX DESIGN, LLC
    Inventor: Donn J. Costanzo, Jr.