Abstract: Chemical cutting processes and tools for use in a well bore useful in the cutting of high strength and corrosion-resistant downhole tubular goods. The cutting tool has an elongated tool body comprising a chemical section and a cutting section having a plurality of cutting ports therein. After lowering the cutting tool to the desired location within the well, the cutting agent is discharged from the chemical section into contact with an ignitor material formed of a permeable mixture of metallic ignitor component and a promoter component which can be a metallic component or a grease component or both. The promoter component is formed of a material which is exothermically reactive with the cutting agent at a first temperature and the ignitor component is exothermically reactive at a higher temperature. The ignitor component may be formed of a predominately or entirely non-ferrous corrosion-resistant metal alloy.

Abstract: Chemical cutting processes and tool for use in a well bore useful in the cutting of high strength and corrosion-resistant downhole tubular goods. The cutting tool has an elongated tool body adapted to be inserted into a well conduit and positioned at a downhole location for effecting a cutting action. The tool body comprises a chemical section and a cutting section having a plurality of cutting ports therein for discharge of the chemical cutting agent. The cutting ports extend transversely of the major axis of the elongated tool body and are arranged in at least first and second groups. The first group of cutting ports is arranged in a configuration conforming to the desired shape of the cut and define a first pattern. The second group of cutting ports conform generally to the first pattern and are in a canted relationship with respect to the first pattern. At least some of the cutting ports in the first group are in a staggered relationship relative to at least some of the cutting ports in the second group.

Abstract: A downhole chemical cutting tool for use in a well bore to cut large diameter conduits including an elongated tool body having a chemical section adapted to contain a chemical cutting agent and a cutting section adapted to receive the cutting agent from the chemical section. The cutting section has a plurality of externally upset cutting heads extending circumferentially outwardly from the cutting section and terminating in outer cutting surfaces. Each of the cutting heads has a plurality of cutting ports extending radially inwardly from the outer cutting surface and in fluid communication with an internal chamber within the cutting section. The tool further comprises expansible slip and bow spring means in the elongated tool body for centering and anchoring the tool during cutting. The cutting heads are of a configuration having an inner spoke section which has a central bore opening into the interior chamber of the cutting section and a disk section secured to the outer portion of the spoke section.