Abstract: A multi-axis roll-forming system for forming a stepped diameter in a cylinder includes a support that spins about a rotation axis while supporting a workpiece that includes the cylinder. A first actuator translates a first roller perpendicularly to the rotation axis. A second actuator moves a multi-axis roller radially outward, relative to the rotation axis, and upward along the rotation axis. The system may also include a first roller arm to which the multi-axis roller is coupled. The first roller arm is connected to a pivot joint having a pivot axis that is perpendicular to the rotation axis. The second actuator may include a linear-drive actuator that is coupled to the first roller arm and extends along the rotation axis to force the multi-axis roller to pivot about the pivot axis.

Abstract: A multi-axis roll-forming system for forming a stepped diameter in a cylinder includes a support that spins about a rotation axis while supporting a workpiece that includes the cylinder. A first actuator translates a first roller perpendicularly to the rotation axis. A second actuator moves a multi-axis roller radially outward, relative to the rotation axis, and upward along the rotation axis. The system may also include a first roller arm to which the multi-axis roller is coupled. The first roller arm is connected to a pivot joint having a pivot axis that is perpendicular to the rotation axis. The second actuator may include a linear-drive actuator that is coupled to the first roller arm and extends along the rotation axis to force the multi-axis roller to pivot about the pivot axis.

Abstract: A multi-axis roll-forming system for forming a stepped diameter in a cylinder. The system includes a support configured to spin about a rotation axis while supporting a workpiece including a cylinder. A first actuator is configured to translate a first roller perpendicular to rotation axis. The first roller includes a truncated conical work surface configured to press against the inward-facing surface of the cylinder to angle it outward according to a slant angle of the truncated conical work surface.

Abstract: A slew-actuated stamping station includes an expandable core configured to apply radially outward pressure to a radially inward facing surface of a radial wall, and at least one slew-actuated punch for piercing, along a radially inward direction, a respective hole in the radial wall. A method for piercing a radial wall includes simultaneously (a) applying radially outward pressure against a radially inward facing surface of the radial wall, and (b) driving a slew to actuate at least one punch to pierce, along direction opposite the radially outward pressure, at least one hole in the radial wall. A method for forming an object, having a radial wall with holes, includes forming a ring with a radial wall, and piercing at least one hole in the radial wall with at least one slew-actuated punch.

Abstract: A slew-actuated stamping station includes an expandable core configured to apply radially outward pressure to a radially inward facing surface of a radial wall, and at least one slew-actuated punch for piercing, along a radially inward direction, a respective hole in the radial wall. A method for piercing a radial wall includes simultaneously (a) applying radially outward pressure against a radially inward facing surface of the radial wall, and (b) driving a slew to actuate at least one punch to pierce, along direction opposite the radially outward pressure, at least one hole in the radial wall. A method for forming an object, having a radial wall with holes, includes forming a ring with a radial wall, and piercing at least one hole in the radial wall with at least one slew-actuated punch.

Abstract: A multi-axis roll-forming system for forming a stepped diameter in a cylinder. The system includes a support configured to spin about a rotation axis while supporting a workpiece including a cylinder. A first actuator is configured to translate a first roller perpendicular to rotation axis. The first roller includes a truncated conical work surface configured to press against the inward-facing surface of the cylinder to angle it outward according to a slant angle of the truncated conical work surface.

Abstract: A slew-actuated stamping station includes an expandable core configured to apply radially outward pressure to a radially inward facing surface of a radial wall, and at least one slew-actuated punch for piercing, along a radially inward direction, a respective hole in the radial wall. A method for piercing a radial wall includes simultaneously (a) applying radially outward pressure against a radially inward facing surface of the radial wall, and (b) driving a slew to actuate at least one punch to pierce, along direction opposite the radially outward pressure, at least one hole in the radial wall. A method for forming an object, having a radial wall with holes, includes forming a ring with a radial wall, and piercing at least one hole in the radial wall with at least one slew-actuated punch.

Abstract: A safety magazine allows training rounds to be fired while preventing the firing of live rounds. The magazine has front and rear walls, whereby the distance between the front wall and the rear wall is less than the length of a standard 5.56×45 mm NATO cartridge. The magazine has an alignment rib projecting from the rear wall that is adapted for insertion into an alignment groove formed in a rear end wall of a standard M16 style magazine well. The magazine has a spacer projecting laterally from the sides of said alignment rib and that is located between the rear wall of the magazine and the rear face of the alignment rib. The spacer is adapted to engage the rear end wall of the standard M16 style magazine well for spacing the rear wall of the safety magazine away from the rear end wall of the magazine well.

Abstract: A safety magazine allows training rounds to be fired while preventing the firing of live rounds. The magazine has front and rear walls, whereby the distance between the front wall and the rear wall is less than the length of a standard 5.56×45 mm NATO cartridge. The magazine has an alignment rib projecting from the rear wall that is adapted for insertion into an alignment groove formed in a rear end wall of a standard M16 style magazine well. The magazine has a spacer projecting laterally from the sides of said alignment rib and that is located between the rear wall of the magazine and the rear face of the alignment rib. The spacer is adapted to engage the rear end wall of the standard M16 style magazine well for spacing the rear wall of the safety magazine away from the rear end wall of the magazine well.