Abstract: A method of repairing an integral engine component is disclosed. The method of repairing the integral engine component may include removing a damaged portion of a first member to create a void. The method of repairing the integral engine component may also include friction welding in place a second member to at least partially fill the void.

Abstract: A sorting apparatus includes a nozzle, a light source, and a light receiver. The nozzle is positioned with respect to the light source and the light receiver such that light from the light source travels through holes defined by the nozzle and onto the light receiver, thereby to create a light pattern. The light pattern may be analyzed to sort the nozzle into one of several categories. A corresponding method is also provided.

Abstract: A workpiece internal flaw test apparatus has a frame that includes a workpiece support and a pair of transducer supports, a pair of transducers positioned on the transducer supports, a force generator, a signal generating and receiving device in communication with the pair of transducers, and a uniform contact apparatus. The pair of transducers are in alignment with one another and are adjacent opposite sides of the workpiece support. Each transducer has a contact face. The force generator is connected to the frame and is operable to push the pair of transducers toward each other with a predetermined force such that the contact faces of the transducers engage a test face of the workpiece.

Abstract: A filter internal flaw test apparatus includes a frame with a filter support and at least one pair of transducer supports. A filter is positioned in the test apparatus, and an ultrasound through transmission test and at least one ultrasound pulse echo test are performed on the filter. Data reliability is increased by positioning the pair of transducers in alignment with one another and pushing them toward one another using a force generator with a predetermined uniform force, such as via a regulated pneumatic actuator. A signal generating/receiving device is in communication with the transducers and provides the ability for analyzing the test results to determine whether the filter has an internal flaw, such as a crack or void that would render it unsatisfactory for use as a particulate filter.

Abstract: Some O-rings can include internal flaws that can eventually lead to failure of the O-rings during use. In order to scan an internal structure of an O-ring, the present disclosure includes an apparatus with an apparatus body to which an O-ring support and a transducer assembly are attached. The transducer assembly includes an ultrasound generator that transmits ultrasound toward the O-ring to generate reflections toward an ultrasound receiver. The apparatus includes a display for comparing ultrasound receiver data with expected data. It is determined whether there are reflections of the ultrasound transmissions off of at least one internal surface within the O-ring.

Abstract: A surface treatment system may include a microwave chamber and an insulating cavity located within the microwave chamber. The insulating cavity may be configured to receive an object. The system also may include a supply of solvent gas in selective fluid communication with the insulating cavity and a magnetron configured to emit microwave radiation. The system may further include a waveguide operatively connected to the microwave chamber and the magnetron. The waveguide may be configured to direct microwave radiation into the insulating cavity to form a solvent gas plasma from the solvent gas. The solvent gas plasma may be configured to dissolve surface contamination on the object.

Abstract: Some O-rings can include internal flaws that can eventually lead to failure of the O-rings during use. In order to scan an internal structure of an O-ring, the present disclosure includes an apparatus with an apparatus body to which an O-ring support and a transducer assembly are attached. The transducer assembly includes an ultrasound generator that transmits ultrasound toward the O-ring to generate reflections toward an ultrasound receiver. The apparatus includes a display for comparing ultrasound receiver data with expected data. It is determined whether there are reflections of the ultrasound transmissions off of at least one internal surface within the O-ring.