Abstract: A bond inspection system may include a material that reacts to applied activation energy by creating a compression wave, the material positioned adjacent a surface of a structure having a bond to be inspected and shaped in a predetermined pattern, such that reaction of the material causes compression waves to travel through the surface and structure; a source of activation energy capable of directing the activation energy at the material; and a controller programmed to actuate the source of activation energy to direct the activation energy at discrete portions of the predetermined pattern of material in a predetermined sequence selected to create a plurality of the compression waves so that the compression waves reflect from an opposite side of the structure as a plurality of tension waves that combine at substantially the same time at a bondline of the structure to be inspected.

Abstract: A bond inspection system may include a material that reacts to applied activation energy by creating a compression wave, the material positioned adjacent a surface of a structure having a bond to be inspected and shaped in a predetermined pattern, such that reaction of the material causes compression waves to travel through the surface and structure; a source of activation energy capable of directing the activation energy at the material; and a controller programmed to actuate the source of activation energy to direct the activation energy at discrete portions of the predetermined pattern of material in a predetermined sequence selected to create a plurality of the compression waves so that the compression waves reflect from an opposite side of the structure as a plurality of tension waves that combine at substantially the same time at a bondline of the structure to be inspected.

Abstract: A method for manufacturing a test specimen assembly. A first material for the test specimen assembly and a witness coupon are positioned relative to each other. A surface treatment is applied onto a first surface of the first material and onto a surface of the witness coupon. An adhesive is applied onto the first surface of the first material. A second surface of a second material for the test specimen assembly is placed onto the first surface of the first material with the adhesive. The adhesive is cured to form the test specimen assembly.

Abstract: A method for repeatably fabricating a test specimen assembly comprising a pair of fiber-reinforced plastic (FRP) test specimens adhesively bonded together, the bonded joint having respective areas of substantially different, but consistent variable adhesive bond strengths suitable as a calibration standard. The method comprises fabricating a first FRP test specimen having a bonding surface with first and second areas that have substantially different bonded joint performance-governing characteristics and then using adhesive to bond the bonding surface of the first FRP test specimen to the bonding surface of a second FRP test specimen. The different bonded joint performance-governing characteristics are achieved by treating first and second areas of the surface of the first FRP test specimen using different respective surface preparation techniques.

Abstract: A method and apparatus comprises a first number of layers of a composite material for a wing, a second number of layers of the composite material for the wing, and a metal layer located between the first number of layers and the second number of layers in the wing. The metal layer has a first thickness at a first area configured to receive a number of fasteners and a second thickness at a second area.

Abstract: A method and apparatus comprises a first number of layers of a composite material for a wing, a second number of layers of the composite material for the wing, and a metal layer located between the first number of layers and the second number of layers in the wing. The metal layer has a first thickness at a first area configured to receive a number of fasteners and a second thickness at a second area.

Abstract: A method and apparatus comprises a first number of layers of a composite material for a wing, a second number of layers of the composite material for the wing, and a metal layer located between the first number of layers and the second number of layers in the wing. The metal layer has a first thickness at a first area configured to receive a number of fasteners and a second thickness at a second area.