Patents by Inventor Douglas Crane

Douglas Crane has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11913687
    Abstract: Thermoelectric enhanced hybrid heat pump systems are provided herein. A compressor increases the pressure of refrigerant within tubing. A first heat exchanger is downstream of the compressor and changes enthalpy of first fluid flow through heat exchange with refrigerant. A second heat exchanger changes enthalpy of second fluid flow through heat exchange with refrigerant. A thermoelectric device is downstream of the first heat exchanger and reduces refrigerant temperature. Expansion valves are downstream of the thermoelectric device and first heat exchanger, respectively located on first and second sides of the thermoelectric device, and expand refrigerant and reduce refrigerant pressure while conserving refrigerant enthalpy. At least one valve reverses refrigerant flow within the tubing without changing compressor operation. A control system controls the thermoelectric device and at least one valve to switch the heat pump system from heating mode to cooling mode and from cooling mode to heating mode.
    Type: Grant
    Filed: December 13, 2022
    Date of Patent: February 27, 2024
    Assignee: DTP THERMOELECTRICS LLC
    Inventors: Douglas Crane, Lon Bell
  • Patent number: 11903318
    Abstract: Provided herein is a thermoelectric element that includes a cold end, a hot end, and a p-type or n-type material having a length between the hot end and the cold end. The p-type or n-type material has an intrinsic Seebeck coefficient (S), an electrical resistivity (?), and a thermal conductivity (?). Each of two or more of S, ?, and ? generally increases along the length from the cold end to the hot end. The thermoelectric element may be provided in single-stage thermoelectric devices providing enhanced maximum temperature differences. The single-stage thermoelectric devices maybe combined with one another to provide multi-stage thermoelectric devices with even further enhanced maximum temperature differences.
    Type: Grant
    Filed: December 8, 2022
    Date of Patent: February 13, 2024
    Assignee: DTP Thermoelectrics LLC
    Inventors: Lon Bell, Douglas Crane
  • Publication number: 20240003598
    Abstract: Temperature controlled systems include at least one temperature controlled chamber or package for accommodating temperature-sensitive content. The system includes at least one solid state heat pump in thermal communication with the temperature controlled chamber or package. The system may include a thermal energy storage system in thermal communication with the solid state heat pump, an electrical energy source or an electrical storage system for providing electrical power to the at least one solid state heat pump, an electrical control/energy management system, and/or an input/output feature. The system maintains the temperature controlled chamber at a control temperature, and/or maintains different chambers at different control temperatures.
    Type: Application
    Filed: November 16, 2021
    Publication date: January 4, 2024
    Applicant: DTP Thermoelectrics LLC
    Inventors: Lon Bell, Douglas Crane
  • Publication number: 20230120260
    Abstract: Provided herein is a thermoelectric element that includes a cold end, a hot end, and a p-type or n-type material having a length between the hot end and the cold end. The p-type or n-type material has an intrinsic Seebeck coefficient (S), an electrical resistivity (?), and a thermal conductivity (?). Each of two or more of S, ?, and ? generally increases along the length from the cold end to the hot end. The thermoelectric element may be provided in single-stage thermoelectric devices providing enhanced maximum temperature differences. The single-stage thermoelectric devices maybe combined with one another to provide multi-stage thermoelectric devices with even further enhanced maximum temperature differences.
    Type: Application
    Filed: December 8, 2022
    Publication date: April 20, 2023
    Applicant: DTP Thermoelectrics LLC
    Inventors: Lon Bell, Douglas Crane
  • Publication number: 20230113018
    Abstract: Thermoelectric enhanced hybrid heat pump systems are provided herein. A compressor increases the pressure of refrigerant within tubing. A first heat exchanger is downstream of the compressor and changes enthalpy of first fluid flow through heat exchange with refrigerant. A second heat exchanger changes enthalpy of second fluid flow through heat exchange with refrigerant. A thermoelectric device is downstream of the first heat exchanger and reduces refrigerant temperature. Expansion valves are downstream of the thermoelectric device and first heat exchanger, respectively located on first and second sides of the thermoelectric device, and expand refrigerant and reduce refrigerant pressure while conserving refrigerant enthalpy. At least one valve reverses refrigerant flow within the tubing without changing compressor operation. A control system controls the thermoelectric device and at least one valve to switch the heat pump system from heating mode to cooling mode and from cooling mode to heating mode.
    Type: Application
    Filed: December 13, 2022
    Publication date: April 13, 2023
    Applicant: DTP Thermoelectrics LLC
    Inventors: Douglas Crane, Lon Bell
  • Patent number: 11581467
    Abstract: Provided herein is a thermoelectric element that includes a cold end, a hot end, and a p-type or n-type material having a length between the hot end and the cold end. The p-type or n-type material has an intrinsic Seebeck coefficient (S), an electrical resistivity (?), and a thermal conductivity (?). Each of two or more of S, ?, and ? generally increases along the length from the cold end to the hot end. The thermoelectric element may be provided in single-stage thermoelectric devices providing enhanced maximum temperature differences. The single-stage thermoelectric devices maybe combined with one another to provide multi-stage thermoelectric devices with even further enhanced maximum temperature differences.
    Type: Grant
    Filed: July 26, 2021
    Date of Patent: February 14, 2023
    Assignee: DTP Thermoelectrics
    Inventors: Lon Bell, Douglas Crane
  • Patent number: 11421919
    Abstract: Thermoelectric systems employing distributed transport properties to increase cooling and heating performance are provided herein. In some examples, a thermoelectric heat pump is provided that includes a distributed transport properties (DTP) thermoelectric (TE) couple including at least one DTP TE element. The at least one DTP TE element includes a TE material with a Seebeck coefficient, thermal conductivity, or electrical resistance varying within said DTP TE element such that when that DTP TE element is subjected to a fixed temperature differential and no current is flowing in a primary direction that produces heat pumping action, at least at one position within that DTP TE element there is a current that in steady state operation produces a lower temperature than the temperature at that position when no current is flowing.
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: August 23, 2022
    Assignee: DTP Thermoelectrics LLC
    Inventors: Lon Bell, Douglas Crane
  • Publication number: 20210376217
    Abstract: Provided herein is a thermoelectric element that includes a cold end, a hot end, and a p-type or n-type material having a length between the hot end and the cold end. The p-type or n-type material has an intrinsic Seebeck coefficient (S), an electrical resistivity (?), and a thermal conductivity (?). Each of two or more of S, ?, and ? generally increases along the length from the cold end to the hot end. The thermoelectric element may be provided in single-stage thermoelectric devices providing enhanced maximum temperature differences. The single-stage thermoelectric devices maybe combined with one another to provide multi-stage thermoelectric devices with even further enhanced maximum temperature differences.
    Type: Application
    Filed: July 26, 2021
    Publication date: December 2, 2021
    Applicant: DTP Thermoelectrics LLC
    Inventors: Lon Bell, Douglas Crane
  • Publication number: 20210302075
    Abstract: Thermoelectric systems employing distributed transport properties to increase cooling and heating performance are provided herein. In some examples, a thermoelectric heat pump is provided that includes a distributed transport properties (DTP) thermoelectric (TE) couple including at least one DTP TE element. The at least one DTP TE element includes a TE material with a Seebeck coefficient, thermal conductivity, or electrical resistance varying within said DTP TE element such that when that DTP TE element is subjected to a fixed temperature differential and no current is flowing in a primary direction that produces heat pumping action, at least at one position within that DTP TE element there is a current that in steady state operation produces a lower temperature than the temperature at that position when no current is flowing.
    Type: Application
    Filed: June 14, 2021
    Publication date: September 30, 2021
    Applicant: DTP Thermoelectrics LLC
    Inventors: Lon Bell, Douglas Crane
  • Patent number: 9608188
    Abstract: A method includes preparing a thermoelectric material including p-type or n-type material and first and second caps including transition metal(s). A powder precursor of the first cap can be loaded into a sintering die, punches assembled thereto, and a pre-load applied to form a first pre-pressed structure including a first flat surface. A punch can be removed, a powder precursor of the p-type or n-type material loaded onto that surface, the punch assembled to the die, and a second pre-load applied to form a second pre-pressed structure including a second substantially flat surface. The punch can be removed, a powder precursor of the second cap loaded onto that surface, the first punch assembled to the die, and a third pre-load applied to form a third pre-pressed structure. The third pre-pressed structure can be sintered to form the thermoelectric material; the first or second cap can be coupled to an electrical connector.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: March 28, 2017
    Assignee: Alphabet Energy, Inc.
    Inventors: John Reifenberg, Lindsay Miller, Matthew L. Scullin, Adam Lorimer, Sravan Kumar R. Sura, Sasi Bhushan Beera, Douglas Crane
  • Publication number: 20170062690
    Abstract: A thermoelectric generating unit includes a hot-side heat exchanger (HHX) including one or more discrete channels and substantially flat first and second cold-side plates. A first plurality of thermoelectric devices are between the first cold-side plate and a first side of the HHX; and a second plurality of thermoelectric devices can be between the second cold-side plate and a second side of the HHX. Fasteners can extend between the first and second cold-side plates at locations outside of the HHX channel(s). The fasteners can be disposed within gaps between the thermoelectric devices of the first plurality and within gaps between the thermoelectric devices of the second plurality. The fasteners can compress the first plurality of thermoelectric devices between the first cold-side plate and the first side of the HHX and can compress the second plurality of thermoelectric devices between the second cold-side plate and the second side of the HHX.
    Type: Application
    Filed: October 1, 2015
    Publication date: March 2, 2017
    Inventors: Adam Lorimer, Christopher Hannemann, Douglas Crane, Ad de Pijper, Sasi Bhushan Beera, Jordan Chase, Mario Aguirre, Daniel Freeman
  • Publication number: 20160190420
    Abstract: Under one aspect, a structure includes a tetrahedrite substrate; a first contact metal layer disposed over and in direct contact with the tetrahedrite substrate; and a second contact metal layer disposed over the first contact metal layer. A thermoelectric device can include such a structure. Under another aspect, a method includes providing a tetrahedrite substrate; disposing a first contact metal layer over and in direct contact with the tetrahedrite substrate; and disposing a second contact metal layer over the first contact metal layer. A method of making a thermoelectric device can include such a method.
    Type: Application
    Filed: December 16, 2015
    Publication date: June 30, 2016
    Inventors: Lindsay Miller, John P. Reifenberg, Douglas Crane, Adam Lorimer, Mario Aguirre, Jordan Chase, Matthew L. Scullin
  • Publication number: 20160099398
    Abstract: A thermoelectric generator includes a tapered inlet manifold including first and second non-parallel sides; first and second pluralities of outlet manifolds; and thermoelectric generating units (TGUs) each including a hot-side heat exchanger (HHX) with inlet and outlet; a cold-side heat exchanger (CHX); and thermoelectric devices arranged between the HHX and CHX. The inlets of some of the HHXs receive exhaust gas from the first side of the tapered inlet manifold and the outlets of those HHXs are coupled to outlet manifolds of the first plurality of outlet manifolds. The inlets of other of the HHXs receive exhaust gas from the second side of the tapered inlet manifold and the outlets of those HHXs are coupled to outlet manifolds of the second plurality of outlet manifolds. The thermoelectric devices can generate electricity responsive to a temperature differential between the exhaust gas and the CHXs.
    Type: Application
    Filed: October 1, 2015
    Publication date: April 7, 2016
    Inventors: Adam Lorimer, Ad de Pijper, Christopher Hannemann, Douglas Crane, Sasi Bhushan Beera, Sravan Kumar R. Sura, Jordan Chase, Mothusi Pahl, Tapan Patel, Matthew L. Scullin, Michael Stephen Lindheim, Daniel Freeman, Mark Frederic Melikian, Luna P. Schector
  • Publication number: 20150287901
    Abstract: Thermoelectric structures include a flexible substrate; a plurality of conductive shunts; and a plurality of thermoelectric legs that are in thermal and electrical communication with the thermoelectric legs via thermal and electrical paths. In some embodiments, the paths are through apertures in the flexible substrate, and the flexible substrate can be substantially out of the thermal and electrical paths. Some embodiments include a circuit board coupled to the flexible substrate, and a bend in the flexible substrate can be disposed between the plurality of conductive shunts and the circuit board. In some embodiments, a plurality of perforations are defined through the flexible substrate and can be configured to rupture responsive to a temperature condition that otherwise would damage one or more of the thermal and electrical paths, said rupture inhibiting such damage. Other embodiments, and methods, are provided.
    Type: Application
    Filed: April 6, 2015
    Publication date: October 8, 2015
    Inventors: Adam Lorimer, Jordan Chase, Sasi Bhushan Beera, Mario Aguirre, Hitesh Arora, Douglas Crane
  • Publication number: 20150243868
    Abstract: A method includes preparing a thermoelectric material including p-type or n-type material and first and second caps including transition metal(s). A powder precursor of the first cap can be loaded into a sintering die, punches assembled thereto, and a pre-load applied to form a first pre-pressed structure including a first flat surface. A punch can be removed, a powder precursor of the p-type or n-type material loaded onto that surface, the punch assembled to the die, and a second pre-load applied to form a second pre-pressed structure including a second substantially flat surface. The punch can be removed, a powder precursor of the second cap loaded onto that surface, the first punch assembled to the die, and a third pre-load applied to form a third pre-pressed structure. The third pre-pressed structure can be sintered to form the thermoelectric material; the first or second cap can be coupled to an electrical connector.
    Type: Application
    Filed: May 8, 2015
    Publication date: August 27, 2015
    Inventors: John Reifenberg, Lindsay Miller, Matthew L. Scullin, Adam Lorimer, Sravan Kumar R. Sura, Sasi Bhushan Beera, Douglas Crane
  • Patent number: 9065017
    Abstract: A method includes preparing a thermoelectric material including p-type or n-type material and first and second caps including transition metal(s). A powder precursor of the first cap can be loaded into a sintering die, punches assembled thereto, and a pre-load applied to form a first pre-pressed structure including a first flat surface. A punch can be removed, a powder precursor of the p-type or n-type material loaded onto that surface, the punch assembled to the die, and a second pre-load applied to form a second pre-pressed structure including a second substantially flat surface. The punch can be removed, a powder precursor of the second cap loaded onto that surface, the first punch assembled to the die, and a third pre-load applied to form a third pre-pressed structure. The third pre-pressed structure can be sintered to form the thermoelectric material; the first or second cap can be coupled to an electrical connector.
    Type: Grant
    Filed: August 26, 2014
    Date of Patent: June 23, 2015
    Assignee: Alphabet Energy, Inc.
    Inventors: John Reifenberg, Lindsay Miller, Matthew L. Scullin, Adam Lorimer, Sravan Kumar R. Sura, Sasi Bhushan Beera, Douglas Crane
  • Publication number: 20150064830
    Abstract: A method includes preparing a thermoelectric material including p-type or n-type material and first and second caps including transition metal(s). A powder precursor of the first cap can be loaded into a sintering die, punches assembled thereto, and a pre-load applied to form a first pre-pressed structure including a first flat surface. A punch can be removed, a powder precursor of the p-type or n-type material loaded onto that surface, the punch assembled to the die, and a second pre-load applied to form a second pre-pressed structure including a second substantially flat surface. The punch can be removed, a powder precursor of the second cap loaded onto that surface, the first punch assembled to the die, and a third pre-load applied to form a third pre-pressed structure. The third pre-pressed structure can be sintered to form the thermoelectric material; the first or second cap can be coupled to an electrical connector.
    Type: Application
    Filed: August 26, 2014
    Publication date: March 5, 2015
    Inventors: John REIFENBERG, Lindsay MILLER, Matthew L. SCULLIN, Adam LORIMER, Sravan Kumar R. SURA, Sasi Bhushan BEERA, Douglas CRANE
  • Publication number: 20140182644
    Abstract: Thermoelectric device with a multi-leg package and method thereof. The thermoelectric device includes a first ceramic base structure including a first surface and a second surface, and a first plurality of pads including one or more first materials thermally and electrically conductive. The first plurality of pads are attached to the first surface. Additionally, the thermoelectric device includes a second plurality of pads including the one or more first materials. The second plurality of pads are attached to the second surface and arranged in a mirror image with the first plurality of pads. Moreover, the thermoelectric device includes a plurality of thermoelectric legs attached to the first plurality of pads respectively. Each pad of the first plurality of pads is attached to at least two first thermoelectric legs of the plurality of thermoelectric legs.
    Type: Application
    Filed: October 14, 2013
    Publication date: July 3, 2014
    Applicant: Alphabet Energy, Inc.
    Inventors: Mario Aguirre, Adam Lorimer, Sasi Bhushan Beera, Sravan Kumar Sura, Matthew L. Scullin, Sylvain Muckenhirn, Douglas Crane
  • Publication number: 20110209740
    Abstract: A thermoelectric system includes a first plurality of thermoelectric elements and a second plurality of thermoelectric elements. The thermoelectric system further includes a plurality of heat transfer devices. Each heat transfer device has a first side in thermal communication with two or more thermoelectric elements of the first plurality of thermoelectric elements and a second side in thermal communication with one or more thermoelectric elements of the second plurality of thermoelectric elements, so as to form a stack of thermoelectric elements and heat transfer devices. The two or more thermoelectric elements of the first plurality of thermoelectric elements are in parallel electrical communication with one another, and the two or more thermoelectric elements of the first plurality of thermoelectric elements are in series electrical communication with the one or more thermoelectric elements of the second plurality of thermoelectric elements.
    Type: Application
    Filed: April 19, 2011
    Publication date: September 1, 2011
    Applicant: BSST, LLC
    Inventors: Lon E. Bell, Robert Diller, Douglas Crane
  • Publication number: 20110133442
    Abstract: A method for increasing adhesion between a security element (e.g., a security strip or band) and a fibrous sheet material such as paper is provided. Also provided by way of this invention is a security element laminated to one or more activatable adhesive films, a fibrous sheet material having such a laminated structure contained on or within a surface thereof, or at least partially embedded therein, and a document (e.g., a security document such as a banknote) made from such a fibrous sheet material.
    Type: Application
    Filed: June 11, 2009
    Publication date: June 9, 2011
    Inventors: Douglas A. Crane, Giles D. Prett