Patents by Inventor Douglas Hillshafer

Douglas Hillshafer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9487467
    Abstract: A method for producing a polyester polyol is disclosed. The method comprises reacting phthalic anhydride with a diol selected from the group consisting of ethylene glycol, propylene glycol, 1,3-propanediol, 2-methyl-1,3-propanediol, neopentyl glycol, 1,6-hexanediol, polyethylene glycols having a number average molecular weight within the range of 200 g/mol to 600 g/mol, and mixtures thereof at a diol to phthalic anhydride molar ratio within the range of 1.1 to 1.6. The resulting o-phthalate polyester polyol has a hydroxyl value in the range of 18 to 400 mg KOH/g, an acid value in the range of 0.2 to 5.0 mg KOH/g, and 1 wt. % or less of cyclic esters.
    Type: Grant
    Filed: March 7, 2012
    Date of Patent: November 8, 2016
    Assignee: Stepan Company
    Inventors: Douglas Hillshafer, Andrew Guo
  • Publication number: 20140018458
    Abstract: A method for producing a polyester polyol is disclosed. The method comprises reacting phthalic anhydride with a diol selected from the group consisting of ethylene glycol, propylene glycol, 1,3-propanediol, 2-meth-1,3-propanediol, neopentyl glycol, 1,6-hexanediol, polyethylene glycols having a number average molecular weight within the range of 200 g/mol to 600 g/mol, and mixtures thereof at a diol to phthalic anhydride molar ratio within the range of 1.1 to 1.6. The resulting o-phthalate polyester polyol has a hydroxyl value in the range of 18 to 400 mg KOH/g, an acid value in the range of 0.2 to 5.0 mg KOH/g, and 1 wt. % or less of cyclic esters.
    Type: Application
    Filed: March 7, 2012
    Publication date: January 16, 2014
    Applicant: STEPAN COMPANY
    Inventors: Douglas Hillshafer, Andrew Guo
  • Publication number: 20080108719
    Abstract: Disclosed are polyester-ether polyols and their use in urethane prepolymers, urethane foams and non-foam urethane coatings, adhesives, sealants and/or elastomers. Methods for producing such polyester-ether polyols using double metal cyanide catalysts are disclosed, along with methods for producing urethane prepolymers. The polyester-ether polyols of the instant invention are preferably the reaction product of phthalic anhydride, diethylene glycol, and propylene oxide. These polyester-ether polyols are useful as either the primary polyol in urethane compositions or in combination with conventional auxiliary polyester- and/or polyether-based polyols. The polyester-ether polyols impart greatly improved solubility and compatibility to mixtures of either polyether and/or polyester polyols. The polyester-ether polyols of the instant invention are desirably of lower viscosity than their precursor intermediate polyester polyols and are generally soluble in either polyester- and/or polyether-based polyols.
    Type: Application
    Filed: October 22, 2007
    Publication date: May 8, 2008
    Inventors: Eric Geiger, Douglas Hillshafer
  • Publication number: 20060169948
    Abstract: The present invention provides a ring-containing component polyol and process for making the same for use as a load-bearing capacity improvement agent in flexible polyurethane foam manufacture. The ring-containing component polyol eliminates and/or reduces the need for a copolymer polyol containing suspended solids in the manufacture of flexible foam products. This may reduce production costs, reactivity variations, filter plugging, color variations, foam shrinkage/tightness, foam irregularity, and foam malodor while maintaining an adequate load-bearing capacity. The present polyol blends can be non-opaque or transparent.
    Type: Application
    Filed: March 27, 2006
    Publication date: August 3, 2006
    Inventors: Paul Neill, Ronald Herrington, James Stogis, Rick Tabor, Warren Kaplan, Douglas Hillshafer, James Hoesly
  • Publication number: 20060135637
    Abstract: Disclosed are polyester-ether polyols and their use in foams, in particular rigid or flexible foams. Methods for producing such polyester-ether polyols using potassium hydroxide or double metal cyanide catalysts are disclosed, along with methods for producing urethane prepolymers. The polyester-ether polyols of the instant invention are preferably the reaction product of phthalic anhydride, diethylene glycol, and propylene oxide. These polyester-ether polyols are useful as either the primary polyol in urethane compositions or in combination with conventional auxiliary polyester- and/or polyether-based polyols. The polyester-ether polyols impart greatly improved solubility and compatibility to mixtures of either polyether and/or polyester polyols. The polyester-ether polyols of the instant invention are desirably of lower viscosity than their precursor intermediate polyester polyols and are generally soluble in either polyester- and/or polyether-based polyols.
    Type: Application
    Filed: November 22, 2005
    Publication date: June 22, 2006
    Inventors: Douglas Hillshafer, Warren Kaplan, Eric Geiger
  • Publication number: 20050085658
    Abstract: Disclosed are polyester-ether polyols and their use in urethane prepolymers, urethane foams and non-foam urethane coatings, adhesives, sealants and/or elastomers. Methods for producing such polyester-ether polyols using double metal cyanide catalysts are disclosed, along with methods for producing urethane prepolymers. The polyester-ether polyols of the instant invention are preferably the reaction product of phthalic anhydride, diethylene glycol, and propylene oxide. These polyester-ether polyols are useful as either the primary polyol in urethane compositions or in combination with conventional auxiliary polyester- and/or polyether-based polyols. The polyester-ether polyols impart greatly improved solubility and compatibility to mixtures of either polyether and/or polyester polyols. The polyester-ether polyols of the instant invention are desirably of lower viscosity than their precursor intermediate polyester polyols and are generally soluble in either polyester- and/or polyether-based polyols.
    Type: Application
    Filed: November 30, 2004
    Publication date: April 21, 2005
    Inventors: Eric Geiger, Douglas Hillshafer