Abstract: Objects which have been abraded are coated with a coating material which is normally solid at room temperatures. The material is liquified at elevated temperatures and sprayed onto the cooler objects in a heated cabinet, whereupon the material at least partially solidifies on the object. Thereafter, heat is applied to the coating material to cause it to flow out over the coat surface. A cooled conveyor system prevents disruption of the coating material. Overspray is maintained in liquified form within the cabinet where it is reclaimed and flows to a heated sump for direct recirculation to the spray apparatus. There are no deleterious solvent emissions. Apparatus and methods are provided.

Abstract: A system for spray coating a substrate such as a flexible web of plastic film with a gas barrier coating containing a polymer dispersion. The system includes a spray coating booth or chamber including spray nozzles dispensing a spray of coating material onto the surface of a web of material continuously moving into and out of the coating chamber. A series of feed rollers move the web into the coating booth into proximity to the spray nozzles such that on actuation of the nozzles a stream of coating material coats both sides of the surface of the web with a wet coating layer. The coating booth includes a system for containing and removing the airborne liquid overspray carried from the booth with the web without disturbing the wet coating on the web and without substantially drawing of overspray from the coating chamber.