Abstract: A method for determining a shape of an expanded tubular including expanding an expandable swage, urging the expandable swage though an expandable tubular, and determining an outside dimension of at least one segment of the expandable swage.

Abstract: A flapper type downhole valve is opened by flow against the flapper. The flapper and the housing contain magnets that hold the flapper open after it has been opened by flow to keep the flapper from chattering from the flow going past it. The strength of the force is not sufficient to hold the flapper open against a torsion spring on a pivot pin, when there is no flow through the valve. The valve can still be held in the locked open position with no flow through the housing by pressurizing the surrounding annulus to position another magnet to increase the holding force to a level greater than the force of the torsion spring. The additional magnet is spring biased so that upon removal of annulus pressure it shifts to allow the flapper to close. Alternative designs with and without a flow tube are possible. Fixed or movable restrictions can be associated with the flow tube to create a force to shift it to open a flapper with flow into the well.

Abstract: An apparatus for verifying cement arrival at a target location including a liner and a sensory structure radially outwardly disposed of the liner at a target arrival location of cement from a cementing operation; the sensory structure capable of sensing arrival of cement. A method for verifying completion of a cementing operation.

Abstract: An expandable swage including a swage body, at least one swage segment in operable communication with the swage body, and a position indicator in operable communication with the at least one swage segment; the position indicator capable of providing information related to an outside dimension of the at least one swage segment. An expandable tubing system for use in a wellbore including an expandable swage, a stroker in operable communication with the expandable swage, an anchor capable of anchoring the stroker, and a position indicator in operable communication with the expandable swage; the position indicator capable of providing information related to an outside dimension of the expandable swage. A method for determining a shape of an expanded tubular.

Abstract: Preformed ribs are held closely to the swelling element and then are allowed to assume an expanded position to capture the ends of the swelling element. Many variations are possible one of which is retaining the ribs in a run in position with a band that releases by interaction with well fluid. In another embodiment the ribs are of a shape memory material and go to the enlarged state after a time and exposure to well fluids. The swelling action of the element could urge the ribs to the expanded position. Alternatively, a retractable sleeve can be actuated after a delay using a piston and a sealed compartment where a material must dissolve or otherwise go away before the piston can stroke to remove a retainer from ribs that can then move out.

Abstract: A seal is retrofit to an existing seal groove and made whole after being positioned in the groove. It can be an initial coil shape to allow it to slip over a shaft to get to the groove or it can be in a plurality of sections that are joined in place. The sections can be abutting or overlapping and are preferably coated with a brazing material that will ultimately join such ends. The ends can then have a nano-engineered coating that comprises alternating layers of aluminum and nickel that when initiated with applied heat becomes reactive exothermically to join the ends using the brazing material.

Abstract: Disclosed herein is a downhole tool actuation arrangement. The arrangement includes a housing having a chamber, at least one piston in operable communication with the chamber and at least one electrode exposed to the chamber. The electrodes are receptive to a power source. Further disclosed is a method for actuating a downhole tool. The method includes discharging a voltage source through at least one electrode to cause a pressure wave in a fluid surrounding the at least one electrode and moving at least one piston in response to the pressure wave.

Abstract: In one embodiment telescoping members are extended to bridge an annular gap either before or after it is cemented. Some of the telescoping members have screens and others have flow passages that can be selectively opened with associated valves to frac an interval in any order desired. The valves are then closed after the frac job and the other telescoping members are made to allow screened flow from the fractured formation. In another embodiment an interval to be gravel packed and fractured has a series of screens and selectively opened valves on a bottom hole assembly such as a liner. One or more external packers are provided. The entire interval is gravel packed at one time followed by packer actuation and then selective opening of ports to conduct a fracture operation in any of the zones defined by the set packers and in any desired order.

Abstract: A system allows for sequential treatment of sections of a zone. Access to each portion can be with a sliding sleeve that has a specific internal profile. Pump down plugs can be used that have a specific profile that will make a plug latch to a specific sleeve. Pressure on the plug when latched allows a sequential opening of sleeves while zones already affected that are below are isolated. The pump down plugs have a passage that is initially obstructed by a material that eventually disappears under anticipated well conditions. As a result, when all portions of a zone are handled a flow path is reestablished through the various latched plugs. The plugs can also be blown clear of a sliding sleeve after operating it and can feature a key that subsequently prevents rotation of the plug on its axis in the event is later needs milling out.

Abstract: Setting mechanisms for downhole tools are described that take advantage of hydrostatic pressure in the wellbore which is harnessed to set a tool after exposure to well fluids for a given time or temperature defeats a lock and allows hydrostatic forces to trigger the setting of the tool. Alternatively, some other biasing source is released to set the downhole tool after exposure to well fluids for a time or a temperature and time defeats a lock and allows the biasing source to set the tool. While applications to packers are preferred, other downhole tools can be set in his manner removing the need for an inner string, dropping a ball on a seat or pressurizing the wellbore to achieve the setting of the downhole tool.

Abstract: A packer assembly which incorporates a swellable elastomeric packer element and one or more swellable thermoplastic components. The swellable thermoplastic components are support rings that are located at each axial end of the elastomeric element and provide positive mechanical backups for the elastomeric element to limit extrusion of the packer element.

Abstract: A flapper type downhole valve is opened by flow against the flapper. The flapper and the housing contain magnets that hold the flapper open after it has been opened by flow to keep the flapper from chattering from the flow going past it. The strength of the force is not sufficient to hold the flapper open against a torsion spring on a pivot pin, when there is no flow through the valve. The valve can still be held in the locked open position with no flow through the housing by pressurizing the surrounding annulus to position another magnet to increase the holding force to a level greater than the force of the torsion spring. The additional magnet is spring biased so that upon removal of annulus pressure it shifts to allow the flapper to close. Alternative designs with and without a flow tube are possible. Fixed or movable restrictions can be associated with the flow tube to create a force to shift it to open a flapper with flow into the well.

Abstract: Overshot fishing tools for retrieving objects, i.e., “fish” lodged within a wellbore are disclosed. The overshot fishing tool comprises a housing having a housing bore with at least one recess disposed along the inner wall surface of the housing bore. A slip is disposed within each of the recesses. Each slip has a gripping profile for engaging and securing the fish. Each slip also has a length and a width such that the slip, when actuated, provides circumferential loading on the housing. In specific embodiments, each slip includes two or more different gripping profiles to facilitate retrieval of different types and sizes of fish.

Abstract: A completion tubular is placed in position adjacent the zone or zones to be fractured and produced. It features preferably sliding sleeve valves that can assume at least two configurations: wide open and open with a screen material juxtaposed in the flow passage. In a preferred embodiment the valve assembly has three positions, adding a fully closed position to the other two mentioned. After run in, the valves can be put in the wide open position in any order desired to fracture. After fracturing, the valves can be closed or selectively be put in filtration position for production from the fractured zones in any desired order. Various ways are described to actuate the valves. The tubular can have telescoping pistons through which the fracturing can take place if the application calls for a cemented tubular. Alternatively, the tubular can be in open hole and simply have openings for passage of fracture fluid and external isolators to allow fracturing in any desired order.

Abstract: A setting mechanism is made to respond to hydrostatic pressure. Upon reaching a predetermined depth corresponding to a given pressure, a pilot piston is shifted to allow well fluids to bypass a first set of piston seals and reach a second set. A shear pin that held the pilot piston in position is broken as the hydrostatic pressure increases with greater depth attained. However, the shifting of the pilot piston does not cause the main piston in the assembly to set the downhole tool. The action of the well fluids on the secondary seal set on the pilot piston eventually fail the second seal set allowing hydrostatic pressure to bypass them and actuate the main piston that will set the downhole tool. Raising the tool from the wellbore allows the spring acting on the pilot piston to seal in a bore to isolate hydrostatic pressure from the operating piston.

Abstract: In one embodiment telescoping members are extended to bridge an annular gap either before or after it is cemented. Some of the telescoping members have screens and others have flow passages that can be selectively opened with associated valves to frac an interval in any order desired. The valves are then closed after the frac job and the other telescoping members are made to allow screened flow from the fractured formation. In another embodiment an interval to be gravel packed and fractured has a series of screens and selectively opened valves on a bottom hole assembly such as a liner. One or more external packers are provided. The entire interval is gravel packed at one time followed by packer actuation and then selective opening of ports to conduct a fracture operation in any of the zones defined by the set packers and in any desired order.

Abstract: Disclosed herein is a packer system. The packer system includes, a first packing element settable to create a seal against a downhole structure, and a contingency packing element in operable communication with the first packing element, maintainable in reserve and settable at a time after which the first packing element is set.

Abstract: A system allows for sequential treatment of sections of a zone. Access to each portion can be with a sliding sleeve that has a specific internal profile. Pump down plugs can be used that have a specific profile that will make a plug latch to a specific sleeve. Pressure on the plug when latched allows a sequential opening of sleeves while zones already affected that are below are isolated. The pump down plugs have a passage that is initially obstructed by a material that eventually disappears under anticipated well conditions. As a result, when all portions of a zone are handled a flow path is reestablished through the various latched plugs. The plugs can also be blown clear of a sliding sleeve after operating it and can feature a key that subsequently prevents rotation of the plug on its axis in the event is later needs milling out.

Abstract: A packer assembly features one or more elements that preferably swell when in contact with well fluids and have a feature in them that responds to an applied load in a given direction by retaining such a boost force with a locking mechanism. A single element can have two such mechanisms that respond to applied forces from opposed directions. Friction force for adhering the element to the mandrel is enhanced with surface treatments between them that still allow the locking mechanisms to operate.

Abstract: A packer or plug features a main sealing element that swells after a delay long enough to get it into proper position. A sleeve eventually goes away to let the well fluids at the main sealing element to start the swelling process until contact with the surrounding tubular or the wellbore is established. Other sleeves that are disposed above and below the main sealing element preferably swell, but mainly in a longitudinal direction against the main sealing element to increase its contact pressure against the surrounding tubular or the wellbore. The longitudinally swelling members may also be covered to initiate their growth after the main sealing element has started or even completed its swelling action. The longitudinally swelling members can be constrained against radial growth to direct most or all of their swelling action longitudinally. Extrusion barriers above and below the main sealing element can optionally be used.