Abstract: Disclosed is an anti-extrusion assembly used in conjunction with an expandable packing device. The assembly comprises two slotted metallic rings encapsulated in a non-metallic material. The slotted metallic rings prevent extrusion of the sealing mechanism of the expandable packing device as the device is set in a wellbore casing. The encapsulating non-metallic material protects the metallic rings from damage as the packing device is run into the wellbore. In an alternative embodiment, the anti-extrusion assembly comprises a crimped metallic ring flanked by non-metallic rings. As with the slotted metallic rings, the single crimped metallic ring prevents extrusion of the sealing mechanism of the expandable packing device as it is set in the wellbore casing.

Abstract: A deformable release device is disclosed to be used with downhole setting tools. The deformable release device may provide a releasable detachment to any customary setting tool, such as electric line, hydraulic, hydrostatic, and mechanical setting tools, used to set a downhole packer-type device. The deformable release device allows for the automatic release of downhole setting tools at the application a predetermined force, similar to a shear pin or shear stud. However, since the deformable release device deforms rather than shears or breaks, the releasing device minimizes the debris or remnants of the device left in the wellbore.

Abstract: A method and apparatus for use in a subterranean well is described. The apparatus typically includes a mandrel and a packing element. The mandrel may have an outer surface and a non-circular cross-section and the packing element may be arranged about the mandrel, the packing element having a non-circular inner surface matching the mandrel outer surface such that concentric rotation between the mandrel and the packing element is precluded. The apparatus may include slips having cavities to facilitate removal of the apparatus. The apparatus also may include a valve for controlling upward fluid flow through a hollow mandrel. The valve may include a flapper having at least one tab to engage at least one recession in the mandrel such that rotation between the mandrel and the valve is precluded when the valve is in a closed position. The apparatus may further include a central member which is releaseably attached to the mandrel by a release mechanism.

Abstract: An improved cone and integral slip assembly is described for use in the anchoring assembly of a downhole tool, such as a bridge plug, frac plug, or cement retainer. The cone may include external fins that are integral to and run axially along the cone. The integral slip assembly includes at least one axial slot, which facilitates subsequent breaking up of the integral slip assembly into individual slip segments. Each slip segment may include a channel that is adapted to mate with an external fin of the cone. As the integral slip assembly traverses the cone, the channels of the slip segments ride on the fins encouraging the integral slip assembly to break apart along the slots into the slip segments. The spacing of the fins and corresponding channels in the slip segments are positioned such to ensure that the slip segments are advantageously positioned around the cone thus, locating the packing element of the plug in the center of the wellbore.

Abstract: Disclosed is an anti-extrusion assembly used in conjunction with an expandable packing device. The assembly comprises two slotted metallic rings encapsulated in a non-metallic material. The slotted metallic rings prevent extrusion of the sealing mechanism of the expandable packing device as the device is set in a wellbore casing. The encapsulating non-metallic material protects the metallic rings from damage as the packing device is run into the wellbore. In an alternative embodiment, the anti-extrusion assembly comprises a crimped metallic ring flanked by non-metallic rings. As with the slotted metallic rings, the single crimped metallic ring prevents extrusion of the sealing mechanism of the expandable packing device as it is set in the wellbore casing.

Abstract: A gravity valve for a downhole tool for use in a subterranean well is described, as is a method of use thereof. The gravity valve is adapted to control the flow of a downhole fluid through the downhole tool. The gravity valve typically includes a plunger and a seat. The plunger may embody a substantially non-spherical end that is adapted to mate with a complementary receiving end on the seat. The increase surface area of contact between the plunger and the seat acts to improve the seal therebetween, reduce the stresses thereon, and improve the performance of the gravity valve in general. The components of the gravity valve may be constructed of materials, which are selected based on the specific gravity of the materials in comparison with the specific gravity of the downhole fluid for a given application. A method of constructing and utilizing the gravity valve is disclosed.