Patents by Inventor Douglas Mancosh
Douglas Mancosh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11773592Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: October 1, 2020Date of Patent: October 3, 2023Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Publication number: 20210254336Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: ApplicationFiled: October 1, 2020Publication date: August 19, 2021Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 10875281Abstract: An extruded composite adapted for use as a building material includes a core having a base polymer and a natural fiber in a substantially homogeneous mixture and an ionomer capstock. To improve adherence of the ionomer to a base polymer, the ionomer can be mixed with a similar or substantially similar base polymer prior to coextrusion with the core. Additionally, various additives may be mixed with the capstock material to improve visual aesthetics of the product and performance of the building material, especially over time.Type: GrantFiled: June 5, 2015Date of Patent: December 29, 2020Assignee: Fiber Composites LLCInventors: James P. Przybylinski, Douglas Mancosh
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Patent number: 10822798Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: April 12, 2019Date of Patent: November 3, 2020Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Publication number: 20190338517Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: ApplicationFiled: April 12, 2019Publication date: November 7, 2019Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 10294666Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: March 29, 2017Date of Patent: May 21, 2019Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Publication number: 20170260746Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: ApplicationFiled: March 29, 2017Publication date: September 14, 2017Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 9637920Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: July 24, 2014Date of Patent: May 2, 2017Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Publication number: 20160082706Abstract: An extruded composite adapted for use as a building material includes a core having a base polymer and a natural fiber in a substantially homogeneous mixture and an ionomer capstock. To improve adherence of the ionomer to a base polymer, the ionomer can be mixed with a similar or substantially similar base polymer prior to coextrusion with the core. Additionally, various additives may be mixed with the capstock material to improve visual aesthetics of the product and performance of the building material, especially over time.Type: ApplicationFiled: June 5, 2015Publication date: March 24, 2016Applicant: Fiber Composites LLCInventors: James P. Przybylinski, Douglas Mancosh
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Patent number: 9073295Abstract: An extruded composite adapted for use as a building material includes a core having a base polymer and a natural fiber in a substantially homogeneous mixture and an ionomer capstock. To improve adherence of the ionomer to a base polymer, the ionomer can be mixed with a similar or substantially similar base polymer prior to coextrusion with the core. Additionally, various additives may be mixed with the capstock material to improve visual aesthetics of the product and performance of the building material, especially over time.Type: GrantFiled: December 21, 2009Date of Patent: July 7, 2015Assignee: FIBER COMPOSITES, LLCInventors: James P. Przybylinski, Douglas Mancosh
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Publication number: 20150044434Abstract: Systems and methods are described for generating surface patterns on composite building materials. An example method includes: providing a base polymer; providing a natural fiber; mixing and heating the base polymer and the natural fiber to produce a base mixture including a substantially homogeneous melt blend; extruding the blend through a die to form an extruded profile; and dispensing a pigment from a micro-extruder onto a surface of the extruded profile to form a colored surface pattern.Type: ApplicationFiled: October 28, 2014Publication date: February 12, 2015Inventors: Peter Kotiadis, Douglas Mancosh
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Publication number: 20150024171Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: ApplicationFiled: July 24, 2014Publication date: January 22, 2015Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 8809406Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: August 29, 2012Date of Patent: August 19, 2014Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Patent number: 8455558Abstract: A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.Type: GrantFiled: January 4, 2011Date of Patent: June 4, 2013Assignee: Material Innovations LLCInventors: Douglas Mancosh, James P. Przybylinski, David E. Murdock
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Publication number: 20130102707Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: ApplicationFiled: August 29, 2012Publication date: April 25, 2013Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Publication number: 20120315471Abstract: An extruded composite adapted for use as a building material includes a core having a base polymer and a filler material in a substantially homogeneous mixture and a polymeric capstock modified with an elastomer and/or a plastomer. To improve adherence of the polymeric capstock to the base polymer, the capstock can include a capstock polymer that is similar or substantially similar the base polymer. Additionally, various additives may be mixed with the capstock material to improve visual aesthetics of the product and performance of the building material, especially over time.Type: ApplicationFiled: June 13, 2012Publication date: December 13, 2012Inventors: Douglas Mancosh, James P. Przybylinski
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Patent number: 8278365Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: GrantFiled: March 22, 2011Date of Patent: October 2, 2012Assignee: Material Innovations LLCInventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Publication number: 20120077890Abstract: A composite building material includes carpet waste having carpet fibers and adhesive, and an inorganic filler that includes fly ash. The composite building material may be produced by providing the carpet waste, mixing the carpet waste with the inorganic filler to produce a homogeneous blend, and forming the homogeneous blend into the composite building material. The composite building material may optionally include a base polymer, slack wax, and/or calcium carbonate.Type: ApplicationFiled: August 5, 2011Publication date: March 29, 2012Inventors: Douglas Mancosh, David E. Murdock, James P. Przybylinski
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Publication number: 20110229691Abstract: A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.Type: ApplicationFiled: March 22, 2011Publication date: September 22, 2011Inventors: David E. Murdock, Douglas Mancosh, James P. Przybylinski
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Publication number: 20110097552Abstract: A composite material produced from carpet waste and a binding agent, in intimate association, which material includes 25% and 99% carpet waste and between 1 and 25% binding agent. A method for manufacturing the composite material is also disclosed.Type: ApplicationFiled: January 4, 2011Publication date: April 28, 2011Applicant: Material Innovations, LLCInventors: DOUGLAS MANCOSH, JAMES PRZYBYLINSKI, DAVID E. MURDOCK