Abstract: An absorbent article (10) which includes a backsheet layer (30) having a pair of laterally opposed and longitudinally extending side margins (20). Each side margin has an outwardly concave, terminal side edge contour 15 located at appointed leg opening regions (17) in an intermediate portion (16) of the side margin. Each concave side edge contour (15) has a selected longitudinal extent along a length dimension (26) of the article (10). A liquid permeable topsheet layer (28) is connected in a superposed facing relation to the backsheet layer (30), and an absorbent body (32) is sandwiched between the topsheet layer (28) and the backsheet layer (30). A separately provided gusset-flap composite member (19) is connected to at least one of the backsheet and topsheet layers along each of the leg opening regions (17). The gusset-flap member (19) provides a leg gusset section (142) and a containment flap section (144), and is distinctively configured to provide improved leakage resistance, fit and comfort.

Abstract: A distinctive method and apparatus for forming an article includes a moving of at least one first strand of material, such as strand (22), along an appointed machine-direction (34). The at least one first strand of material is attached to a base layer of material (42) to provide a substrate composite (40), and a laminate layer (44) can be placed adjacent the at least one first strand of material to provide a laminate composite web (48). In a particular aspect, at least one second strand of material, such as strand (56), can be moved along its appointed machine-direction, and the at least one second strand of material can be attached to the base layer (42). In another aspect, an appointed portion of the base layer (42) can be folded to substantially enclose the at least one second strand (56) with the base layer material.