Patents by Inventor Douglas R. Plourde

Douglas R. Plourde has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7597607
    Abstract: A method for manufacturing magnetic recording tape includes applying a front coat including a magnetic component to a substrate to provide a coated substrate. The coated substrate defines a first face and an opposing, second face, the first face extending between a first corner and an opposing, second corner, and the second face extending between a third corner and an opposing, fourth corner. An abrasive surface is moved against the first corner of the coated substrate to abrasively remove a volume of material from the first corner. In particular, the abrasive surface is angularly offset at a substantially non-orthogonal angle from the first face of the coated substrate.
    Type: Grant
    Filed: April 12, 2006
    Date of Patent: October 6, 2009
    Assignee: Imation Corp.
    Inventors: Douglas R. Plourde, William R. Qualls, Kerry D. Reimer, Siu-Yue Tam
  • Patent number: 7114947
    Abstract: An optical disk exhibiting no detrimental thickness increase (edge wedge effect) that arises at the outer diameter of an optical disk substrate during an injection molding manufacturing process, and an apparatus and method for making such a disk. The optical disk of the present invention is designed for use with an optical disk player, especially where the data on the optical disk is stored air incident. This optical disk includes a disk substrate made from a molded polymeric material. The disk substrate has a first major surface, a second major surface, and an outer edge. The first major surface of the optical disk includes a data region having an intermediate portion and an outer portion. The outer portion extends to the outer edge of the optical disk. The disk substrate has a thickness defined by the distance between the first major surface and the second major surface. The optical disk also includes an information layer covering the data region.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: October 3, 2006
    Assignee: Imation Corp.
    Inventors: Chad R. Sandstrom, Douglas R. Plourde, Dean E. Sitz, Donald J. Kerfeld, John R. Johnson
  • Publication number: 20040218510
    Abstract: An optical disk exhibiting no detrimental thickness increase (edge wedge effect) that arises at the outer diameter of an optical disk substrate during an injection molding manufacturing process, and an apparatus and method for making such a disk. The optical disk of the present invention is designed for use with an optical disk player, especially where the data on the optical disk is stored air incident. This optical disk includes a disk substrate made from a molded polymeric material. The disk substrate has a first major surface, a second major surface, and an outer edge. The first major surface of the optical disk includes a data region having an intermediate portion and an outer portion. The outer portion extends to the outer edge of the optical disk. The disk substrate has a thickness defined by the distance between the first major surface and the second major surface. The optical disk also includes an information layer covering the data region.
    Type: Application
    Filed: May 7, 2004
    Publication date: November 4, 2004
    Inventors: Chad R. Sandstrom, Douglas R. Plourde, Dean E. Sitz, Donald J. Kerfeld, John R. Johnson
  • Patent number: 6811472
    Abstract: In one embodiment, the invention is directed toward inline lapping of magnetic tape. The lapping process is performed inline with one or more other magnetic tape manufacturing processes. In this manner, the number of times the magnetic tape is un-spooled and then re-spooled can be reduced. Consequently, the amount of handling of the individual tape pancakes can also be reduced, thus avoiding damage to the edge of the tape, or other damage associated with tape pancake handling.
    Type: Grant
    Filed: January 14, 2002
    Date of Patent: November 2, 2004
    Assignee: Imation Corp.
    Inventors: Nang T. Tran, Arne B. Boberg, Douglas R. Plourde, William R. Qualls, Edward L. Schneider
  • Patent number: 6752611
    Abstract: An optical disk exhibiting no detrimental thickness increase (edge wedge effect) that arises at the outer diameter of an optical disk substrate during an injection molding manufacturing process, and an apparatus and method for making such a disk. The optical disk of the present invention is designed for use with an optical disk player, especially where the data on the optical disk is stored air incident. This optical disk includes a disk substrate made from a molded polymeric material. The disk substrate has a first major surface, a second major surface, and an outer edge. The first major surface of the optical disk includes a data region having an intermediate portion and an outer portion. The outer portion extends to the outer edge of the optical disk. The disk substrate has a thickness defined by the distance between the first major surface and the second major surface. The optical disk also includes an information layer covering the data region.
    Type: Grant
    Filed: November 15, 2001
    Date of Patent: June 22, 2004
    Assignee: Imation Corp.
    Inventors: Chad R. Sandstrom, Douglas R. Plourde, Dean E. Sitz, Donald J. Kerfeld, John R. Johnson
  • Publication number: 20040117812
    Abstract: A mold and a process for use in producing data storage articles such as single substrate double-sided disks. In one configuration, a mold for manufacturing a substrate includes a stamper, at least one holder having an interface with the stamper, and a vacuum line for applying a retention force to maintain the interface between the holder and the stamper. In another configuration, the mold includes a demolding line for applying a demolding force to the substrate to aid in separating the substrate from the stamper. The various embodiments of the present invention provide, among other things, easier and faster stamper changeover, substrates and final data storage articles having improved process indicia such as thickness, flatness, inner and outer diameter, and concentricity, and facilitates production of single-substrate double-sided disks.
    Type: Application
    Filed: November 25, 2003
    Publication date: June 17, 2004
    Inventors: Douglas R. Plourde, Dean E. Sitz, Jeffrey M. Novotny, Chad R. Sandstrom
  • Patent number: 6678238
    Abstract: A mold and a process for use in producing data storage articles such as single substrate double-sided disks. In one configuration, a mold for manufacturing a substrate includes a stamper, at least one holder having an interface with the stamper, and a vacuum line for applying a retention force to maintain the interface between the holder and the stamper. In another configuration, the mold includes a demolding line for applying a demolding force to the substrate to aid in separating the substrate from the stamper. The various embodiments of the present invention provide, among other things, easier and faster stamper changeover, substrates and final data storage articles having improved process indicia such as thickness, flatness, inner and outer diameter, and concentricity, and facilitates production of single-substrate double-sided disks.
    Type: Grant
    Filed: December 29, 1999
    Date of Patent: January 13, 2004
    Assignee: Imation Corp.
    Inventors: Douglas R. Plourde, Dean E. Sitz, Jeffrey M. Novotny, Chad R. Sandstrom
  • Patent number: 6644581
    Abstract: A winding flange guide (10) is utilized to provide a better quality wind of a strand media. The guide (10) has a first flange (12) and a second flange (13) which constrain the movement of the outer wraps of the tape pancake formed by the tape media. The winding flange guide (10) is utilized in a servo writer (20), tape cartridge (40, 60) and tape drive (80).
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: November 11, 2003
    Assignee: Imation Corp.
    Inventors: Douglas R. Plourde, Helen J. Yoo, William R. Qualls
  • Publication number: 20030064667
    Abstract: In one embodiment, the invention is directed toward inline lapping of magnetic tape. The lapping process is performed inline with one or more other magnetic tape manufacturing processes. In this manner, the number of times the magnetic tape is un-spooled and then re-spooled can be reduced. Consequently, the amount of handling of the individual tape pancakes can also be reduced, thus avoiding damage to the edge of the tape, or other damage associated with tape pancake handling.
    Type: Application
    Filed: January 14, 2002
    Publication date: April 3, 2003
    Inventors: Nang T. Tran, Arne B. Boberg, Douglas R. Plourde, William R. Qualls, Edward L. Schneider
  • Publication number: 20030064666
    Abstract: In one embodiment, the invention is directed toward inline lapping of magnetic tape. The lapping process is performed inline with one or more other magnetic tape manufacturing processes. In this manner, the number of times the magnetic tape is un-spooled and then re-spooled can be reduced. Consequently, the amount of handling of the individual tape pancakes can also be reduced, thus avoiding damage to the edge of the tape, or other damage associated with tape pancake handling.
    Type: Application
    Filed: September 28, 2001
    Publication date: April 3, 2003
    Applicant: Imation Corp.
    Inventors: Nang T. Tran, Arne B. Boberg, Douglas R. Plourde, William R. Qualls
  • Publication number: 20030001037
    Abstract: A winding flange guide (10) is utilized to provide a better quality wind of a strand media. The guide (10) has a first flange (12) and a second flange (13) which constrain the movement of the outer wraps of the tape pancake formed by the tape media. The winding flange guide (10) is utilized in a servo writer (20), tape cartridge (40, 60) and tape drive (80).
    Type: Application
    Filed: June 29, 2001
    Publication date: January 2, 2003
    Inventors: Douglas R. Plourde, Helen J. Yoo, William R. Qualls
  • Patent number: 6490242
    Abstract: A data storage disk cartridge having a dual housing structure includes an inner housing that contains a disk, and an outer housing that contains the inner housing. The inner housing is at least partially removable from the outer housing for insertion into a disk drive. The outer housing remains external to the disk drive, however, except for a portion that is inserted into the drive to provide a docking channel for retraction of the inner housing. A shutter on the inner housing covers a portion of the disk, but is manipulable by the disk drive to uncover the disk and allow drive access. The dual housing structure of the cartridge is capable of significantly improving disk and drive reliability, particularly for recording applications that require higher areal recording densities, such as near field optical recording. In particular, the disk cartridge reduces the accumulation of debris on the disk and drive components.
    Type: Grant
    Filed: April 28, 1998
    Date of Patent: December 3, 2002
    Inventors: Brian T. Bonn, Warren L. Dalziel, Michael A. Maiers, Scot C. Fairchild, Douglas R. Plourde, Wayne M. Hector, Jerrie R. Powers, Leo W. Spychalla, Thiruppathy Srinivasan
  • Publication number: 20020058084
    Abstract: An optical disk exhibiting no detrimental thickness increase (edge wedge effect) that arises at the outer diameter of an optical disk substrate during an injection molding manufacturing process, and an apparatus and method for making such a disk. The optical disk of the present invention is designed for use with an optical disk player, especially where the data on the optical disk is stored air incident. This optical disk includes a disk substrate made from a molded polymeric material. The disk substrate has a first major surface, a second major surface, and an outer edge. The first major surface of the optical disk includes a data region having an intermediate portion and an outer portion. The outer portion extends to the outer edge of the optical disk. The disk substrate has a thickness defined by the distance between the first major surface and the second major surface. The optical disk also includes an information layer covering the data region.
    Type: Application
    Filed: November 15, 2001
    Publication date: May 16, 2002
    Inventors: Chad R. Sandstrom, Douglas R. Plourde, Dean E. Sitz, Donald J. Kerfeld, John R. Johnson
  • Patent number: 6147962
    Abstract: A data storage cartridge having a data storage disc locking/restraining mechanism. The data storage cartridge includes a shell defined by a cover and a base, within which a disc and the restraining mechanism are disposed. The restraining mechanism operates to restrain the central portion of the data storage disc against the shell when the data storage disc is in a non-operating position. When the data storage disc is in an operating position, the restraining mechanism is disengaged from restraining the disc by the drive spindle independent of a shutter mechanism.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: November 14, 2000
    Inventors: Thiruppathy Srinivasan, Chad R. Sandstrom, Douglas R. Plourde, Brian T. Bonn
  • Patent number: 6139307
    Abstract: A mold assembly for forming a replica disk in a disk molding process. The replica disk includes a formatted surface on both sides. The mold assembly includes a disk substrate cavity defined by a first block having a first major surface, a second block having a second major surface, and an outside edge. The first stamper has an outside edge. The first outer holder includes a first holder edge, the first holder edge extends over the outside edge of the first stamper, coupling the first stamper to the first major surface. A second stamper having an outside edge is coupled to the second major surface. A channel is provided in fluid communication with the disk substrate cavity for allowing disk molding material to enter the disk substrate cavity. Further, a stripper mechanism may be located at the outside edge, wherein the stripper mechanism is moveable relative to the first block and the second block.
    Type: Grant
    Filed: July 23, 1998
    Date of Patent: October 31, 2000
    Assignee: Imation Corp.
    Inventors: Douglas R. Plourde, Dean E. Sitz, Val M. Schmitz