Abstract: Aspects of the disclosure generally relate to a casting mold for forming a cast part. The casting mold includes a casting shell having an internal surface bounding an interior, and a casting core positioned within the interior to define a cavity between the casting core and the casting shell, whereby the internal surface of the casting shell defines an outer surface of the cast part.

Abstract: Aspects of the disclosure generally relate to a casting mold for forming a cast part. The casting mold includes a casting shell having an internal surface bounding an interior, and a casting core positioned within the interior to define a cavity between the casting core and the casting shell, whereby the internal surface of the casting shell defines an outer surface of the cast part.

Abstract: An apparatus and method for forming a film hole in an outer wall of an airfoil. The film hole includes a blind opening adjacent the interior of the airfoil and a hole adjacent the exterior of the airfoil. The blind opening fluidly couples to the hole to form the film hole for providing a volume of fluid as a surface cooling film along the exterior of the outer wall.

Abstract: An apparatus and method for forming a film hole in an outer wall of an airfoil. The film hole includes a blind opening adjacent the interior of the airfoil and a hole adjacent the exterior of the airfoil. The blind opening fluidly couples to the hole to form the film hole for providing a volume of fluid as a surface cooling film along the exterior of the outer wall.

Abstract: An engine component for a gas turbine engine generating hot combustion gas flow is provided. The engine component can include a substrate constructed from a CMC material and having a hot surface facing the hot combustion gas flow and a cooling surface facing a cooling fluid flow. The substrate defines a film hole extending through the substrate and having an inlet provided on the cooling surface, an outlet provided on the hot surface, and a passage connecting the inlet and the outlet. The engine component also includes a flow conditioning structure provided upstream of the outlet on the hot surface. The flow conditioning structure can include a ridge extending from the hot surface.

Abstract: The present disclosure generally relates to methods and apparatuses for forming cast parts having cast in features aligned with a casting core. The part is cast around a casting core within a casting shell. The casting core has a first feature that creates a corresponding second feature of the cast part. The casting core includes a third alignment feature that creates a corresponding fourth feature of the cast part spaced apart from the second feature of the cast part. A machining tool is aligned with the second feature of the cast part based on the fourth feature of the cast part. The machining tools machines the cast part to create the at least one passageway aligned with the second feature.

Abstract: A gas turbine engine wall is provided. The wall includes an inner surface and an opposing outer surface having at least one film cooling hole defined therein. The at least one film cooling hole includes an inclined inlet bore that extends from the inner surface and a pair of channels that diverge laterally from an outlet end of the inclined inlet bore. The pair of channels have a substantially constant width and are separated by a ridge to form a boomerang cross-sectional shape.

Abstract: The present disclosure generally relates to methods and apparatuses for forming cast parts having cast in features aligned with a casting core. The part is cast around a casting core within a casting shell. The casting core has a first feature that creates a corresponding second feature of the cast part. The casting core includes a third alignment feature that creates a corresponding fourth feature of the cast part spaced apart from the second feature of the cast part. A machining tool is aligned with the second feature of the cast part based on the fourth feature of the cast part. The machining tool machines the cast part to create the at least one passageway aligned with the second feature.

Abstract: The present disclosure generally relates to methods and apparatuses for forming cast parts having cast in features aligned with a casting core. The part is cast around a casting core within a casting shell. The casting core has a first feature that creates a corresponding second feature of the cast part. The casting core includes a third alignment feature that creates a corresponding fourth feature of the cast part spaced apart from the second feature of the cast part. A machining tool is aligned with the second feature of the cast part based on the fourth feature of the cast part. The machining tools machines the cast part to create the at least one passageway aligned with the second feature.

Abstract: An apparatus and method for forming a film hole in an outer wall of an airfoil. The film hole includes a blind opening adjacent the interior of the airfoil and a hole adjacent the exterior of the airfoil. The blind opening fluidly couples to the hole to form the film hole for providing a volume of fluid as a surface cooling film along the exterior of the outer wall.

Abstract: An engine component for a gas turbine engine generating hot combustion gas flow is provided. The engine component can include a substrate constructed from a CMC material and having a hot surface facing the hot combustion gas flow and a cooling surface facing a cooling fluid flow. The hot combustion gas flow defines an upstream direction and a downstream direction relative to the hot surface. The substrate also defines a film hole extending through the substrate and having an inlet provided on the cooling surface, an outlet provided on the hot surface, and a passage connecting the inlet and the outlet. The passage comprises a metering section; and a diffusing section, with the diffusing section including a shelf, a first outer lobe and a second outer lobe.

Abstract: An engine component for a gas turbine engine generating hot combustion gas flow is provided. The engine component can include a substrate constructed from a CMC material and having a hot surface facing the hot combustion gas flow and a cooling surface facing a cooling fluid flow. The substrate defines a film hole extending through the substrate and having an inlet provided on the cooling surface, an outlet provided on the hot surface, and a passage connecting the inlet and the outlet. The engine component also includes a flow conditioning structure provided upstream of the outlet on the hot surface. The flow conditioning structure can include a ridge extending from the hot surface.

Abstract: A gas turbine engine wall is provided. The wall includes an inner surface and an opposing outer surface having at least one film cooling hole defined therein. The at least one film cooling hole includes an inclined inlet bore that extends from the inner surface and a pair of channels that diverge laterally from an outlet end of the inclined inlet bore. The pair of channels have a substantially constant width and are separated by a ridge to form a boomerang cross-sectional shape.