Patents by Inventor Douglas Rose
Douglas Rose has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12615853Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.Type: GrantFiled: October 16, 2023Date of Patent: April 28, 2026Assignee: Maxeon Solar, Pte. Ltd.Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Douglas Rose, Lewis Abra
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Patent number: 12426382Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.Type: GrantFiled: July 14, 2023Date of Patent: September 23, 2025Assignee: Maxeon Solar Pte. Ltd.Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Douglas Rose, Lewis Abra
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Publication number: 20240313142Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.Type: ApplicationFiled: July 14, 2023Publication date: September 19, 2024Inventors: RICHARD HAMILTON SEWELL, DAVID AARON RANDOLPH BARKHOUSE, DOUGLAS ROSE, LEWIS ABRA
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Publication number: 20240047595Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.Type: ApplicationFiled: October 16, 2023Publication date: February 8, 2024Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Douglas Rose, Lewis Abra
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Patent number: 11742446Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.Type: GrantFiled: December 6, 2021Date of Patent: August 29, 2023Assignee: Maxeon Solar Pte. Ltd.Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Douglas Rose, Lewis Abra
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Publication number: 20220190179Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.Type: ApplicationFiled: December 6, 2021Publication date: June 16, 2022Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Douglas Rose, Lewis Abra
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Patent number: 11227962Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.Type: GrantFiled: March 29, 2019Date of Patent: January 18, 2022Assignee: SunPower CorporationInventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Douglas Rose, Lewis Abra
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Patent number: 11004987Abstract: Methods of fabricating a solar cell, and system for electrically coupling solar cells, are described. In an example, the methods for fabricating a solar cell can include placing conductive wires in a wire guide, where conductive wires are placed over a first semiconductor substrate having first doped regions and second doped regions. The method can include aligning the conductive wires over the first and second doped regions, where the wire guide aligns the conductive wires substantially parallel to the first and second doped regions. The method can include bonding the conductive wires to the first and second doped regions. The bonding can include applying a mechanical force to the semiconductor substrate via a roller or bonding head of the wire guide, where the wire guide inhibits lateral movement of the conductive wires during the bonding.Type: GrantFiled: March 13, 2020Date of Patent: May 11, 2021Assignees: SunPower Corporation, Total Marketing Services and Total Energies Nouvelles Activites USAInventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Nils-Peter Harder, Douglas Rose
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Patent number: 10777691Abstract: A method and apparatus directed to busbar components for photovoltaic modules.Type: GrantFiled: October 16, 2018Date of Patent: September 15, 2020Assignee: SunPower CorporationInventors: Douglas Rose, Shan Daroczi, Thomas Phu
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Publication number: 20200220031Abstract: Methods of fabricating a solar cell, and system for electrically coupling solar cells, are described. In an example, the methods for fabricating a solar cell can include placing conductive wires in a wire guide, where conductive wires are placed over a first semiconductor substrate having first doped regions and second doped regions. The method can include aligning the conductive wires over the first and second doped regions, where the wire guide aligns the conductive wires substantially parallel to the first and second doped regions. The method can include bonding the conductive wires to the first and second doped regions. The bonding can include applying a mechanical force to the semiconductor substrate via a roller or bonding head of the wire guide, where the wire guide inhibits lateral movement of the conductive wires during the bonding.Type: ApplicationFiled: March 13, 2020Publication date: July 9, 2020Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Nils-Peter Harder, Douglas Rose
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Patent number: 10644170Abstract: Methods of fabricating a solar cell, and system for electrically coupling solar cells, are described. In an example, the methods for fabricating a solar cell can include placing conductive wires in a wire guide, where conductive wires are placed over a first semiconductor substrate having first doped regions and second doped regions. The method can include aligning the conductive wires over the first and second doped regions, where the wire guide aligns the conductive wires substantially parallel to the first and second doped regions. The method can include bonding the conductive wires to the first and second doped regions. The bonding can include applying a mechanical force to the semiconductor substrate via a roller or bonding head of the wire guide, where the wire guide inhibits lateral movement of the conductive wires during the bonding.Type: GrantFiled: August 21, 2018Date of Patent: May 5, 2020Assignees: SunPower Corporation, Total Marketing Services and Total Energies Nouvelles Activites USAInventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Nils-Peter Harder, Douglas Rose
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Patent number: 10443230Abstract: A direct fastening fastener particularly suited for use in normal weight or lightweight composite deck system. The fastener is heat treated to a dual-hardness level so that a portion of the fastener is capable of driving into the support member, such as a joist and a decking member. The remaining portion of the fastener remains relatively ductile so that it can withstand and transfer shear loads imposed by shifting of the concrete slab, which overlies the composite decking, to the support member. The fastener can be a single or multiple piece fastener which includes specially formed annular flanges that enhance interlocking between the fastener, the concrete slab and support members.Type: GrantFiled: February 9, 2017Date of Patent: October 15, 2019Assignee: Black & Decker, Inc.Inventors: Matthew Chamberlain, Douglas Rose
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Publication number: 20190305167Abstract: Wire-based metallization and stringing techniques for solar cells, and the resulting solar cells, modules, and equipment, are described. In an example, a substrate has a surface. A plurality of N-type and P-type semiconductor regions is disposed in or above the surface of the substrate. A conductive contact structure is disposed on the plurality of N-type and P-type semiconductor regions. The conductive contact structure includes a plurality of conductive wires, each conductive wire of the plurality of conductive wires essentially continuously bonded directly to a corresponding one of the N-type and P-type semiconductor regions.Type: ApplicationFiled: March 29, 2019Publication date: October 3, 2019Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Douglas Rose, Lewis Abra
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Publication number: 20190051761Abstract: A method and apparatus directed to busbar components for photovoltaic modules.Type: ApplicationFiled: October 16, 2018Publication date: February 14, 2019Inventors: Douglas Rose, Shan Daroczi, Thomas Phu
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Publication number: 20190044000Abstract: Interconnection of back contact photovoltaic cells in a photovoltaic module is described. Pre-assembled busbars are connected with a configuration to enable correction for cell misalignment in the module.Type: ApplicationFiled: October 8, 2018Publication date: February 7, 2019Inventors: Douglas Rose, Thomas Phu
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Publication number: 20180358481Abstract: Methods of fabricating a solar cell, and system for electrically coupling solar cells, are described. In an example, the methods for fabricating a solar cell can include placing conductive wires in a wire guide, where conductive wires are placed over a first semiconductor substrate having first doped regions and second doped regions. The method can include aligning the conductive wires over the first and second doped regions, where the wire guide aligns the conductive wires substantially parallel to the first and second doped regions. The method can include bonding the conductive wires to the first and second doped regions. The bonding can include applying a mechanical force to the semiconductor substrate via a roller or bonding head of the wire guide, where the wire guide inhibits lateral movement of the conductive wires during the bonding.Type: ApplicationFiled: August 21, 2018Publication date: December 13, 2018Inventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Nils-Peter Harder, Douglas Rose
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Patent number: 10121910Abstract: A photovoltaic system including a cell connection piece coupled to a plurality of photovoltaic cells and a terminal of a junction box. The cell connection piece includes an interconnect bus, a plurality of bus tabs unitarily formed with the interconnect bus, and a terminal bus coupled with the interconnect bus. The plurality of bus tabs extend from the interconnect bus. The terminal bus includes a nonlinear portion.Type: GrantFiled: October 7, 2015Date of Patent: November 6, 2018Assignee: SunPower CorporationInventors: Douglas Rose, Shan Daroczi, Thomas Phu
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Patent number: 10084098Abstract: Methods of fabricating a solar cell, and system for electrically coupling solar cells, are described. In an example, the methods for fabricating a solar cell can include placing conductive wires in a wire guide, where conductive wires are placed over a first semiconductor substrate having first doped regions and second doped regions. The method can include aligning the conductive wires over the first and second doped regions, where the wire guide aligns the conductive wires substantially parallel to the first and second doped regions. The method can include bonding the conductive wires to the first and second doped regions. The bonding can include applying a mechanical force to the semiconductor substrate via a roller or bonding head of the wire guide, where the wire guide inhibits lateral movement of the conductive wires during the bonding.Type: GrantFiled: September 30, 2016Date of Patent: September 25, 2018Assignees: SunPower Corporation, Total Marketing Services and Total Energies Nouvelles Activities USAInventors: Richard Hamilton Sewell, David Aaron Randolph Barkhouse, Nils-Peter Harder, Douglas Rose
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Publication number: 20170226731Abstract: A direct fastening fastener particularly suited for use in normal weight or lightweight composite deck system. The fastener is heat treated to a dual-hardness level so that a portion of the fastener is capable of driving into the support member, such as a joist and a decking member. The remaining portion of the fastener remains relatively ductile so that it can withstand and transfer shear loads imposed by shifting of the concrete slab, which overlies the composite decking, to the support member. The fastener can be a single or multiple piece fastener which includes specially formed annular flanges that enhance interlocking between the fastener, the concrete slab and support members.Type: ApplicationFiled: February 9, 2017Publication date: August 10, 2017Inventors: Matthew CHAMBERLAIN, Douglas ROSE
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Publication number: 20160035908Abstract: A method and apparatus directed to busbar components for photovoltaic modules.Type: ApplicationFiled: October 7, 2015Publication date: February 4, 2016Inventors: Douglas Rose, Shan Daroczi, Thomas Phu