Abstract: This invention relates to a transformer and more particularly, to a system and method for making a transformer utilizing dynamic magnetic compaction. A coil is placed in a conductive container, and a conductive powder material, such as ferrite, is placed in the container and surrounds the coil and the turns of the coil. A power supply energizes a capacitor which subsequently provides a high energizing current to a second, energizing coil within which the container, material and inner coil are situated, thereby causing the container, powder materials and coil to be compacted to provide an electrical component, such as a transformer, motor, commutator, rotor or choke.

Abstract: This invention relates to a system and method for consolidating particulate material, such as particulate material, in order to achieve at least ninety-five percent (95%) or even ninety-eight percent (98%) of its maximum theoretical density using a relatively long duration, relatively low current density current flow through the material. In one embodiment, the consolidation system includes a feedback control for monitoring various characteristics associated with the particulate material being consolidated and providing feedback information to a power supply which controls the amount of current supplied to the particulate material in order to achieve the desired density. The consolidation system and method is characterized in that the duration of the current is greater than 0.1 second, but typically less than about 1 second, while the current is less than about 10 KA/cm2.

Abstract: A system and method for expanding, joining or securing a plurality of tubes by electromagnetic expansion to a plurality of sheets in a tubular heat transfer system. The system and method involve the automatic sensing and positioning of a electromagnetic coil in operative relationship with at least a portion of a tube and an inner wall of a sheet and then energizing the electromagnetic coil to expand the portion of the tube to engage the inner wall of the sheet, thereby securing the tube thereto. A tubular heat transfer system tube expander and method are also shown.

Abstract: A system and method for expanding, joining or securing a plurality of tubes by electromagnetic expansion to a plurality of sheets in a tubular heat transfer system. The system and method involve the automatic sensing and positioning of a electromagnetic coil in operative relationship with at least a portion of a tube and an inner wall of a sheet and then energizing the electromagnetic coil to expand the portion of the tube to engage the inner wall of the sheet, thereby securing the tube thereto. A tubular heat transfer system tube expander and method are also shown.

Abstract: This invention relates to a transformer and more particularly, to a system and method for making a transformer utilizing dynamic magnetic compaction. A coil is placed in a conductive container, and a conductive powder material, such as ferrite, is placed in the container and surrounds the coil and the turns of the coil. A power supply energizes a capacitor which subsequently provides a high energizing current to a second, energizing coil within which the container, material and inner coil are situated, thereby causing the container, powder materials and coil to be compacted to provide an electrical component, such as a transformer, motor, commutator, rotor or choke.

Abstract: This invention relates to a system and method for consolidating particulate material, such as particulate material, in order to achieve at least ninety-five percent (95%) or even ninety-eight percent (98%) of its maximum theoretical density using a relatively long duration, relatively low current density current flow through the material. In one embodiment, the consolidation system includes a feedback control for monitoring various characteristics associated with the particulate material being consolidated and providing feedback information to a power supply which controls the amount of current supplied to the particulate material in order to achieve the desired density. The consolidation system and method is characterized in that the duration of the current is greater than 0.

Abstract: A system and method for expanding, joining or securing a plurality of tubes by electromagnetic expansion to a plurality of sheets in a tubular heat transfer system. The system and method involve the automatic sensing and positioning of a electromagnetic coil in operative relationship with at least a portion of a tube and an inner wall of a sheet and then energizing the electromagnetic coil to expand the portion of the tube to engage the inner wall of the sheet, thereby securing the tube thereto. A tubular heat transfer system tube expander and method are also shown.

Abstract: This invention relates to a system and method for consolidating particulate material, such as particulate material, in order to achieve at least ninety-five percent (95%) or even ninety-eight percent (98%) of its maximum theoretical density using a relatively long duration, relatively low current density current flow through the material. In one embodiment, the consolidation system includes a feedback control for monitoring various characteristics associated with the particulate material being consolidated and providing feedback information to a power supply which controls the amount of current supplied to the particulate material in order to achieve the desired density. The consolidation system and method is characterized in that the duration of the current is greater than 0.1 second, but typically less than about 1 second, while the current is less than about 10KA/cm2.

Abstract: This invention relates to a transformer and more particularly, to a system and method for making a transformer utilizing dynamic magnetic compaction. A coil is placed in a conductive container, and a conductive powder material, such as ferrite, is placed in the container and surrounds the coil and the turns of the coil. A power supply energizes a capacitor which subsequently provides a high energizing current to a second, energizing coil within which the container, material and inner coil are situated, thereby causing the container, powder materials and coil to be compacted to provide an electrical component, such as a transformer, motor, commutator, rotor or choke.

Abstract: This invention relates to a transformer and more particularly, to a system and method for making a transformer utilizing dynamic magnetic compaction. A coil is placed in a conductive container, and a conductive powder material, such as ferrite, is placed in the container and surrounds the coil and the turns of the coil. A power supply energizes a capacitor which subsequently provides a high energizing current to a second, energizing coil within which the container, material and inner coil are situated, thereby causing the container, powder materials and coil to be compacted to provide an electrical component, such as a transformer, motor, commutator, rotor or choke.

Abstract: Structure and a method for producing very dense bodies from particulate materials. An electrically conductive drive member is positioned adjacent the particulate material. A significant magnitude of electrical current is caused to flow through the electrically conductive drive member. A magnetic field is established and large magnitudes of magnetic pressure are created, and pressure directly from or indirectly from the magnetic pressure is applied upon the particulate material, and the particulate material is compressed and compacted. In one embodiment of the invention electrical current creates a magnetic field which is applied to an electrically conductive pressure member which moves and applies compaction pressure upon the particulate material. Electromagnetic pressure in accordance with this invention may be applied to a compacted body of particulate material, and the compressibility and density of the body of particulate material is increased.