Abstract: A capacitive load cell includes upper and lower capacitor plates and an intermediate array of dielectric pads formed of silicone-impregnated open-cell urethane foam (i.e., gel pads). The silicone essentially displaces air that would otherwise be trapped in the foam, contributing to a dielectric having minimal humidity-related variability. The upper capacitor plate is defined by an array of individual charge plates, the lower capacitor plate defines a ground plane conductor common to each of the charge plates, and the dielectric pads are disposed between the ground plane conductor and each of the charge plates, leaving channels between adjacent dielectric pads. When occupant weight is applied to the seat, the dielectric pads transmitting the weight distend laterally into the channels to reduce the separation between the respective upper and lower capacitor plates, and the consequent change in capacitance is detected as a measure of the applied force and the force distribution.

Abstract: A seat bladder has a closed volume that is at least partially filled with an open-cell or highly-reticulated foam material. The bladder fluid soaks into interstices in the foam material and fills the remaining bladder volume. The presence of the foam material reduces the time required to evacuate the bladder prior to fluid filling, and reduces the quantity of fluid required to fill the bladder. In subsequent usage, the foam material increases the restoring force of the bladder and the dissipation of energy input to the bladder.

Abstract: The capacitance of a shielded capacitive load cell is determined so as to minimize the effect of stray or parasitic capacitance between the load cell and other objects including the shield. The load cell conductors are coupled across input and output terminals of an operational amplifier that is tied to a reference voltage. A constant current is applied to the load cell, and the resulting rate of change in voltage at the amplifier output is measured as a representation of the load cell capacitance. In a vehicle seat sensor application including an electromagnetic interference shield between the load cell and the seating surface, the amplifier output is coupled to the load cell electrode furthest from the shield, the amplifier maintains the other load cell electrode at a virtual reference voltage, and the shield is tied to the reference voltage.

Abstract: A child restraint system includes a belt assembly for restraining a child occupant and a control unit for monitoring proper adjustment of the belt assembly. The belt assembly may include a belt harness affixed to the child restraint system or a vehicle belt seat. The child restraint system also includes a sensor for detecting the presence of the child occupant, a sensor for determining whether the belt assembly is properly adjusted, and a sensor for determining whether the vehicle is in motion. The control unit provides an alert signal if the child is present, the vehicle is in motion and the belt assembly is not properly adjusted.

Abstract: A child seat adapted for use in a vehicle, the child seat comprising: a shell portion; a harness for securing a child to the child seat, the harness comprising adjustable harness tether(s) secured to the shell portion at one end and having a latch plate at the other, the latch plate being configured to releasably engage a buckle of the harness; a tension sensor(s) for providing a signal indicative of a tension of the adjustable harness tether(s); and an electronic control unit secured to the shell portion, the electronic control unit being operably coupled to the tension sensor(s) to receive the signal, the electronic control unit being capable of processing the signal to compare the signal to a signal indicative of a predetermined range of acceptable tension, wherein the electronic control unit provides an output indicating whether the tension of the adjustable harness tether(s) is(are) within the predetermined range.

Abstract: A child seat adapted for use in a vehicle, the child seat comprising: a shell portion configured for use with or without a base portion; at least one an adjustable tether secured to the shell portion at one end and having a clasping portion at the other; a tension sensor for providing a signal indicative of a tension of the adjustable tether; and an electronic control unit secured to the shell portion, the electronic control unit being operably coupled to the tension sensor to receive the signal, the electronic control unit being capable of processing the signal to compare the signal to a signal indicative of a predetermined range of acceptable tension, wherein the electronic control unit provides an output indicating whether the tension of the adjustable tether is within the predetermined range.

Abstract: A child restraint system and a method for monitoring installation of the child restraint system are provided. The child restraint system includes a child seat configured to receive a child occupant. The child restraint system further includes a first sensor coupled to the child seat. The first sensor is configured to output a first signal indicative of positional angle of the child seat relative to a first axis. The child restraint system further includes a controller coupled to the child seat configured to receive the first signal and to calculate a first angle value based on the first signal. The controller is further configured to induce a first device disposed on the child seat to indicate when the first angle value is not within a predetermined angular range from the first axis.

Abstract: A child restraint system for transporting a child within an automotive vehicle includes a weight sensor for determining the weight of the child and compares the child's weight to a recommended weight range. The weight sensor is disposed within a cushion that lines a shell and provides an electrical signal to a control unit. The control unit processes the electrical signal and provides an alert signal when the weight is not within the recommended range. Also, the child restraint system may include a second sensor for sensing a condition that depends upon the child's weight such as directional orientation or angular orientation of the child restraint system, or location or tension of a vehicle seat belt or tether that secures the child restraint system within the vehicle, or the location or tension of a harness for restraining the child occupant within the child restraint system.

Abstract: A child seat monitoring system for a child seat and a method for determining a type of child seat are provided. The child seat has a first region and an opposite second region. The child seat has first and second patterns disposed on the first and second regions, respectively, both indicating whether the child seat is a forward-facing child seat or a rearward-facing child seat relative to a vehicle seat. The system includes a first detection apparatus configured to detect either the first pattern on the first region of the child seat or the second pattern on the second region of the child seat. The system further includes a controller operably communicating with the first detection apparatus. The controller is configured to generate a first signal when the child seat is a forward-facing child seat.

Abstract: The child restraint system comprises a harness that extends through one of a plurality of slots in the shell for restraining a child occupant within the child restraint system, and a control unit for determining whether the harness is properly adjusted based upon the size of the child. Belt location sensors are disposed at the slots to detect the presence of a harness belt. The child restraint system also includes temperature sensors responsive to body temperature of the child. The control unit processes the signals from the belt location sensors and the proximity sensors and issues an alert signal if the belt location is not the recommended belt location based upon the size of the child.

Abstract: A child restraint system and a method for monitoring installation of the child restraint system are provided. The child restraint system includes a child seat configured to receive a child occupant. The child seat has at least a first seat belt guide member configured to engage a vehicle seat belt webbing for securing the child seat to a vehicle seat. The child restraint system further includes a first sensor coupled to the first seat belt guide member. The first sensor is configured to output a first signal indicative of an amount of tension being applied to the vehicle seat belt webbing. The child restraint system further includes a controller coupled to the child seat configured to receive the first signal and to compute a first tension value based on the first signal. The controller further is configured to induce a first device disposed on the child seat to indicate when the first tension value is less than a predetermined tension value.

Abstract: An occupant of a motor vehicle seat is characterized for purposes of air bag suppression based on the seated weight of the occupant, the variation of the seated weight, and the occupant's apparent longitudinal center-of-mass. The method distinguishes between an adult and a child seat, distinguishes between forward-facing and rearward-facing child seats, and detects cinching of a child seat.

Abstract: A circuit board is inserted into an open-ended housing and potting material is dispensed onto the exposed face of the circuit board in a single step to seal the circuit board to the housing. One or more electrical interconnects such as a connector header or a ribbon cable attached to the circuit board extend upward through the potting material so that the potting material also forms an environmental seal around the electrical interconnects.

Abstract: An elastomeric seat bladder has upper and lower sheets of peripherally welded elastomeric material, and at least one of the upper and lower sheets of elastomeric material is sufficiently thick to effectively serve as an integral interface panel. In a first configuration, the lower sheet is formed of elastomeric material having a thickness in the range of 1 mm (0.04 inch) to 2.54 mm (0.100 inch), and the upper sheet is formed of elastomeric material having a thickness of approximately 0.375 mm (0.015 inch). In a second configuration, the relatively thick sheet of elastomeric material is utilized as the upper sheet of the bladder instead of the lower sheet; and in a third configuration, both upper and lower sheets of the bladder are formed of elastomeric material in the range of 1 mm (0.04 inch) to 2.54 mm (0.100 inch) in thickness.

Abstract: A torque-based occupant weight estimation apparatus for a vehicle seat includes front and rear torsion bars through which the seat frame is coupled to a set of floor brackets. The torsion bars are rotatably mounted on the floor brackets, and linkage arms rigidly coupled to opposing ends of each torsion bar are rotatably coupled to the seat frame so as to convert occupant seat weight into torsion bar torque. Torque sensors coupled to the torsion bars provide an indication of occupant weight.

Abstract: A seat frame-based occupant weight estimation load cell transfers the seat force to a floor bracket through a spherical ball and a ball actuator. The ball is in contact with the force sensor and has minimal contact area with either the ball actuator or the force sensor so that the transfer of forces not functionally related to occupant weight is minimized. The ball actuator is coupled to the seat frame, and a sensor bracket aligns the ball actuator with respect to the sensor. The sensor bracket is domed to securely anchor the seat to the floor bracket in the event of an inverse overload. A spring disposed between the ball actuator and the dome of the sensor bracket biases the ball against the force sensor to preload the force sensor for enabling off-loading detection.