Patents by Inventor Dujiang Wan
Dujiang Wan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150188389Abstract: An energy harvesting system made of array of miniaturized pseudo-linear oscillators, i.e., energy harvesting cells, each of which comprises a free moving hard magnet floating structure supported by sophistically designed magnetic levitation mechanism, is proposed to exact and store useful energy from the broad band natural kinetic energy based on Faraday's law of induction. The array of miniaturized energy harvesting cell can be made using volume production wafer process. The miniaturized energy harvesting system as power supply can be integrated into wireless sensor system, or as part of energy supply subsystem, directly built into portable or wearable devices. Four integrated architectures of the proposed energy harvesting system with wireless sensor have been discussed. The scaled up energy harvesting system can be used to power city street lights by converting and storing useful energy from road traffic movements.Type: ApplicationFiled: January 1, 2014Publication date: July 2, 2015Inventors: Dujiang Wan, Ge Yi, Timmu Xintian Yi
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Patent number: 9007719Abstract: System and methods are provided for the manufacture of a magnetic write head including a pole and yoke region, and a nose shape transition region connecting the yoke to the pole having very small minimum radius of curvature, providing for a sharp transition. A double mask technique is used providing for the adjustment of an offset and illumination conditions between the first and second mask, which provides the capability of tuning the shape of the transition region, and achieving features that would otherwise not be achievable due to distortions caused by optical proximity effect.Type: GrantFiled: March 31, 2014Date of Patent: April 14, 2015Assignee: Western Digital (Fremont), LLCInventors: Hongping Yuan, Bing K. Yen, Ling Wang, Xianzhong Zeng, Dujiang Wan, Hai Sun
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Patent number: 8993217Abstract: Innovative techniques are disclosed for fabricating microelectronic devices using an alternating phase shift mask. Some embodiments of the invention encompass a double exposure technique that utilize high resolution line patterning such that two opaque lines intersect at an angle. After development, substantially circular images may be formed. In certain embodiments, high resolution disk imaging as small as 60 nm is possible.Type: GrantFiled: May 30, 2013Date of Patent: March 31, 2015Assignee: Western Digital (Fremont), LLCInventors: Ling Wang, Dujiang Wan, Miao Wang, Hai Sun
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Patent number: 8846534Abstract: Embodiments of the present invention relate to reducing the size variation on a wafer fabrication. In some embodiments, at least a portion the backfill material over features larger than a threshold size is etched or milled to provide backfill protrusions over those features. The backfill protrusions are configured to reduce the size variation across the fabrication. Embodiments of the invention may be used in fabrication of many types of devices, such as tapered wave guides (TWG), near-field transducers (NFT), MEMS devices, EAMR optical devices, optical structures, bio-optical devices, micro-fluidic devices, and magnetic writers.Type: GrantFiled: October 7, 2011Date of Patent: September 30, 2014Assignee: Western Digital (Fremont), LLCInventors: Yunfei Li, Ge Yi, Dujiang Wan, Guanghong Luo, Lijie Zhao, Yanfeng Chen, Lily Yao, Ming Jiang
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Patent number: 8830628Abstract: A method and system for providing a magnetic recording transducer having a pole are disclosed. The pole has side(s), a bottom, and a top wider than the bottom. The method and system include providing at least one side gap layer that covers the side(s) and the top of the pole. At least one sacrificial layer is provided on the side gap layer(s). The sacrificial layer(s) are wet etchable and cover the side gap layer(s). The magnetic recording transducer is planarized after the sacrificial layer(s) are provided. Thus, a portion of the side gap and sacrificial layer(s) is removed. A remaining portion of the sacrificial layer(s) is thus left. The method and system also include wet etching the sacrificial layer(s) to remove the remaining portion of the sacrificial layer(s). A wrap around shield is provided after the remaining portion of the sacrificial layer(s) is removed.Type: GrantFiled: February 27, 2013Date of Patent: September 9, 2014Assignee: Western Digital (Fremont), LLCInventors: Hong Zhang, Ge Yi, Lei Wang, Dujiang Wan, Guanghong Luo, Xiaohai Xiang
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Patent number: 8792312Abstract: A method and system for providing an energy assisted magnetic recording (EAMR) head are described. The method and system include providing a slider, an EAMR transducer coupled with the slider, and a top layer on the slider. The top layer includes a mirror well therein and has a substantially flat top surface. The method and system further includes providing a laser including a light-emitting surface and providing a mirror optically coupled with the laser. The laser is coupled to the top surface of the top layer external to the mirror well. The mirror has a bottom surface and a reflective surface facing the light-emitting surface of the laser. A portion of the bottom surface of the mirror is affixed to the top surface of the top layer. A portion of the mirror resides in the mirror well.Type: GrantFiled: May 7, 2013Date of Patent: July 29, 2014Assignee: Western Digital (Fremont), LLCInventors: Lei Wang, Dujiang Wan
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Patent number: 8625233Abstract: Systems and methods for fabricating a microelectric device are provided herein. Particular embodiments provide systems and methods for fabricating a magnetic recording pole for a magnetic recording head, such as an energy assisted magnetic recording (EAMR) head commonly used in a disk storage device. Some embodiments provide for systems and methods of fabricating magnetic recording poles that protect the core of the magnetic recording head during the removal of removal of seed layers.Type: GrantFiled: September 20, 2012Date of Patent: January 7, 2014Assignee: Western Digital (Fremont), LLCInventors: Lili Ji, Ming Jiang, Jerome S. Marcelino, Shawn M. Tanner, Dujiang Wan, Tiffany Yun Wen Jiang
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Patent number: 8607439Abstract: A method and system for providing an energy assisted magnetic recording (EAMR) head are described. The method and system include providing a slider, an EAMR transducer coupled with the slider, and a top layer on the slider. The top layer includes a mirror well therein and has a substantially flat top surface. The method and system further includes providing a laser including a light-emitting surface and providing a mirror optically coupled with the laser. The laser is coupled to the top surface of the top layer external to the mirror well. The mirror has a bottom surface and a reflective surface facing the light-emitting surface of the laser. A portion of the bottom surface of the mirror is affixed to the top surface of the top layer. A portion of the mirror resides in the mirror well.Type: GrantFiled: March 31, 2010Date of Patent: December 17, 2013Assignee: Western Digital (Fremont), LLCInventors: Lei Wang, Dujiang Wan
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Publication number: 20130307097Abstract: A magnetic memory cell comprises in-plane anisotropy tunneling magnetic junction (TMJ) and two fixed in-plane storage-stabilized layers, which splits on the both side of the data storage layer of the TMJ. The magnetizations of the said fixed in-plane storage-stabilized layers are all normal to that of the reference layer of TMJ but point to opposite direction. The existing of the storage-stabilized layers not only enhances the stability of the data storage, but also can reduce the critical current needed to flip the data storage layer via some specially added features.Type: ApplicationFiled: May 15, 2012Publication date: November 21, 2013Inventors: Ge Yi, Shaoping Li, Yunjun Tang, Zongrong Liu, Dujiang Wan
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Patent number: 8506828Abstract: A method and system for fabricating a read sensor on a substrate for a read transducer is described. A read sensor stack is deposited on the substrate. A mask is provided on the on the read sensor stack. The mask has a pattern that covers a first portion of the read sensor stack corresponding to the read sensor, covers a second portion of the read sensor stack distal from the read sensor, and exposes a third portion of the read sensor stack between the first and second portions. The read sensor is defined from the read sensor stack. A hard bias layer is deposited. An aperture free mask layer including multiple thicknesses is provided. A focused ion beam scan (FIBS) polishing step is performed on the mask and hard bias layers to remove a portion of the mask and hard bias layers based on the thicknesses.Type: GrantFiled: June 28, 2011Date of Patent: August 13, 2013Assignee: Western Digital (Fremont), LLCInventors: Masahiro Osugi, Guanghong Luo, Ronghui Zhou, Danning Yang, Dujiang Wan, Ming Jiang
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Patent number: 8491802Abstract: A method of forming an energy assisted magnetic recording (EAMR) writer is disclosed. A structure comprising a bottom cladding layer and a near field transducer (NFT) is provided. A patterned sacrificial layer is formed over the structure. A top cladding layer is deposited over the patterned sacrificial layer and a remaining region of the structure not covered by the patterned sacrificial layer. A patterned resist is formed over the top cladding layer. A first etching operation is performed on the top cladding layer via the patterned resist, whereby a top cladding having a sloped region is formed. The patterned sacrificial layer provides an etch stop for the first etching operation.Type: GrantFiled: March 8, 2011Date of Patent: July 23, 2013Assignee: Western Digital (Fremont), LLCInventors: Wei Gao, Dujiang Wan, Zhihong Zhang, Lijun Tong
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Patent number: 8413317Abstract: A method and system for fabricating a microelectric device are described. A write pole of an energy assisted magnetic recording head or a capacitor might be fabricated. The method includes depositing a resist film and curing the resist film at a temperature of at least 180 degrees centigrade. A cured resist film capable of supporting a line having an aspect ratio of at least ten is thus provided. A portion of the cured resist film is removed. A remaining portion of the resist film forms the line. An insulating or nonmagnetic layer is deposited after formation of the line. The line is removed to provide a trench in the insulating or nonmagnetic layer. The trench has a height and a width. The height divided by the width corresponds to the aspect ratio. At least part of the structure is provided in the trench.Type: GrantFiled: November 12, 2010Date of Patent: April 9, 2013Assignee: Western Digital (Fremont), LLCInventors: Dujiang Wan, Hai Sun, Ge Yi, Wei Gao, Hong Zhang, Guanghong Luo, Yunjun Tang, Tiffany Yun Wen Jiang, Zhigang Zhou, Wencheng Su
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Patent number: 8404128Abstract: A method and system for providing a magnetic recording transducer having a pole are disclosed. The pole has side(s), a bottom, and a top wider than the bottom. The method and system include providing at least one side gap layer that covers the side(s) and the top of the pole. At least one sacrificial layer is provided on the side gap layer(s). The sacrificial layer(s) are wet etchable and cover the side gap layer(s). The magnetic recording transducer is planarized after the sacrificial layer(s) are provided. Thus, a portion of the side gap and sacrificial layer(s) is removed. A remaining portion of the sacrificial layer(s) is thus left. The method and system also include wet etching the sacrificial layer(s) to remove the remaining portion of the sacrificial layer(s). A wrap around shield is provided after the remaining portion of the sacrificial layer(s) is removed.Type: GrantFiled: February 23, 2009Date of Patent: March 26, 2013Assignee: Western Digital (Fremont), LLCInventors: Hong Zhang, Ge Yi, Lei Wang, Dujiang Wan, Guanghong Luo, Xiaohai Xiang
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Patent number: 8394280Abstract: Methods of patterning a material are disclosed. A first resist pattern is formed on a field. A protective layer is formed over the first resist pattern and at least a portion of the field. A second resist pattern is formed over a portion of the protective layer. A portion of a material to be patterned deposited adjacent to the first and second resist patterns is removed.Type: GrantFiled: November 6, 2009Date of Patent: March 12, 2013Assignee: Western Digital (Fremont), LLCInventors: Dujiang Wan, Hai Sun, Hongping Yuan, Ling Wang, Xianzhong Zeng
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Patent number: 8375564Abstract: A method provides a pole of magnetic recording transducer. A nonmagnetic stop layer having a thickness and a top surface is provided. A depression that forms a bevel is provided in the stop layer. The bevel has a depth less than the thickness and a bevel angle with respect to a remaining portion of the top surface. The bevel angle is greater than zero and less than ninety degrees. An intermediate layer having a substantially flat top surface is provided over the stop layer. A trench is formed in the intermediate layer via a removal process. The trench has a profile corresponding to the pole. The stop layer is a stop for the removal process. The method also includes providing the pole in the trench. The pole has a leading edge bevel corresponding to the bevel in the stop layer.Type: GrantFiled: December 8, 2009Date of Patent: February 19, 2013Assignee: Western Digital (Fremont), LLCInventors: Guanghong Luo, Danning Yang, Weimin Si, Dujiang Wan, Yun-Fei Li, Lijie Guan, Ming Jiang
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Patent number: 8322022Abstract: A method for providing energy assisted magnetic recording (EAMR) heads is described. The method comprises bonding a plurality of lasers to a first substrate. The plurality of lasers corresponds to the plurality of EAMR heads and is for providing energy to a plurality of EAMR transducers. The method further comprises fabricating the plurality of EAMR transducers for the plurality of EAMR heads on a second substrate, bonding the first substrate to the second substrate such that the plurality of EAMR transducers and the plurality of lasers reside between the first substrate and the second substrate, removing at least one of the first substrate and the second substrate, and separating a remaining substrate into the plurality of EAMR heads.Type: GrantFiled: June 28, 2010Date of Patent: December 4, 2012Assignee: Western Digital (Fremont), LLCInventors: Ge Yi, Hongxing Yuan, Ming Sun, Dujiang Wan
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Publication number: 20120237878Abstract: A method for fabricating a magnetic transducer having a nonmagnetic intermediate layer is described. A pole is provided on the intermediate layer. The pole has sides, a bottom, a top wider than the bottom and a leading bevel proximate to an ABS location. A side gap is provided adjacent to at least the sides of the pole. A bottom antireflective coating (BARC) layer is provided on the intermediate layer. The BARC layer is removable using a wet etchant and is adjacent to at least a portion of the side gap. A mask layer is provided on the BARC layer. A pattern is photolithographically transferred into the mask layer, forming a shield mask. Part of the BARC layer is exposed to the wet etchant such that the sides of the pole and the side gap are free of the BARC layer. At least a magnetic side shield is provided.Type: ApplicationFiled: March 18, 2011Publication date: September 20, 2012Applicant: WESTERN DIGITAL (FREMONT), LLCInventors: XIANZHONG ZENG, DUJIANG WAN, HONGPING YUAN, LING WANG, MIAO WANG, HAI SUN
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Patent number: 8191237Abstract: A method for providing a structure in a magnetic transducer is described. The method includes performing a first planarization that exposes a top surface of the magnetic transducer. This first planarization also terminates before a portion of a first planarization buffer layer is removed. The method also includes providing a second planarization buffer layer after the first planarization is performed. The second planarization buffer layer is above the first planarization buffer layer. The method also includes performing a second planarization. This second planarization does not completely remove the second planarization buffer layer. The method also includes performing a third planarization terminating after the first planarization buffer layer is exposed and before the first planarization buffer layer is completely removed.Type: GrantFiled: May 21, 2009Date of Patent: June 5, 2012Assignee: Western Digital (Fremont), LLCInventors: Guanghong Luo, Ge Yi, Dujiang Wan, Lei Wang, Xiaohai Xiang, Ming Jiang
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Patent number: 7910267Abstract: An optical mask for providing a pattern for portion of an electronic device, such as a magnetic recording transducer, is disclosed. The optical mask includes a device feature and at least one detached correction feature. The device feature includes a corner corresponding to a device corner of the pattern. The device corner has an angle of greater than zero degrees and less than one hundred eighty degrees. The at least one detached correction feature resides in proximity to but is physically separated from the corner. Each of the at least one detached correction feature is sub-resolution.Type: GrantFiled: December 12, 2008Date of Patent: March 22, 2011Assignee: Western Digital (Fremont), LLCInventors: Xianzhong Zeng, Hai Sun, Hongping Yuan, Dujiang Wan, Ling Wang