Patents by Inventor Duncan Mayes
Duncan Mayes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240410113Abstract: Disclosed is a high durability cardboard product and a method for the manufacturing thereof. The method includes the steps of applying a cross-linking formulation including at least one cross-linking acid and at least one polyol to a pulp sheet material, pre-drying the pulp sheet material treated with the cross-linking formulation and pre-heating a single sheet or combined multiple sheets of the pre-dried pulp sheet material treated with the cross-linking formulation. At least one cardboard product is shaped and cut out of the pre-heated pulp sheet material, and finally subjected to a final curing step.Type: ApplicationFiled: January 24, 2022Publication date: December 12, 2024Inventor: Duncan MAYES
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Publication number: 20240391132Abstract: Disclosed is a method for stabilisation, hydrophobation and enhanced durability treatment of a ligno-cellulosic material. The method includes the steps of applying a cross-linking formulation including at least one cross-linking acid and at least one polyol, and hydophobation emulsion to a ligno-cellulosic material. The chemically treated material is then subjected to a temperature initiating an esterification reaction between the cross-linking acid, the hydroxyl groups of the cellulose and the polyol. Also disclosed is a bio-based material obtainable by the method.Type: ApplicationFiled: January 25, 2022Publication date: November 28, 2024Inventor: Duncan MAYES
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Patent number: 11504877Abstract: The present invention relates to a process for preparing a modified wood product wherein the wood is treated with low-molecular weight resin based on lignin degradation products. The present invention also relates to a modified wood product produced using said process.Type: GrantFiled: December 18, 2018Date of Patent: November 22, 2022Assignee: Stora Enso OYJInventors: Marco Fleckenstein, Vladimirs Biziks, Holger Militz, Carsten Mai, Duncan Mayes, Janne Pynnönen
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Patent number: 11370894Abstract: The present invention relates to a method of making a foamed cellulosic fiber-thermoplastic composite article. The method includes the steps of providing a copolymer composition, combining the copolymer composition and cellulosic fibers, applying heat, mixing energy and pressure to form a foamable mixture, and forming the foamable article in a molding or extruding operation. The method is characterized in that at least 10% of the cellulosic fibers have been thermally modified prior to being combined with the copolymer composition.Type: GrantFiled: September 20, 2016Date of Patent: June 28, 2022Assignees: Stora Enso OYJ, University of Maine System Board of TrusteesInventors: Duncan Mayes, Janne Pynnonen, Christopher H West, Douglas J Gardner, Yousoo Han
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Patent number: 11267206Abstract: The present invention relates to an improved process for manufacturing an extruded composite product comprising natural fibers and a thermoplastic polymer. According to the present invention, mixing as well as crosslinking takes place inside an extruder. The natural fibers may be provided for example in the form of pulp or wood particles.Type: GrantFiled: December 12, 2018Date of Patent: March 8, 2022Assignee: Stora Enso OYJInventors: Duncan Mayes, Janne Pynnönen, Antti Korpela
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Patent number: 11034838Abstract: The present invention is directed to a composite material comprising a cellulosic material, high impact polystyrene (HIPS) and styrene maleic anhydride (SMA). The cellulosic material may be thermally modified prior to being incorporated into the composite material. The present invention is also directed to a composite product that comprises the composite material according to the invention.Type: GrantFiled: February 1, 2018Date of Patent: June 15, 2021Assignees: Stora Enso OYJ, University of Maine System Board of TrusteesInventors: Duncan Mayes, Janne Pynnonen, Christopher H. West, Douglas J. Gardner, Yousoo Han
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Publication number: 20210024706Abstract: The present invention is directed to a method for manufacturing a drylaid mat suitable for thermoforming. The present invention is directed to a dry forming process, wherein cellulosic or lignocellulosic fibers have been impregnated, but not cross linked, with a cross linking agent prior to forming in a dry forming method. The invention is also directed to dry-laid mats manufactured according to the method as well as to thermoformed products manufactured from such dry-laid mats.Type: ApplicationFiled: April 3, 2019Publication date: January 28, 2021Applicant: Stora Enso OYJInventors: Duncan Mayes, Janne Pynnönen, Maria Törnblom
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Publication number: 20210016520Abstract: The present invention relates to an improved process for manufacturing an extruded composite product comprising natural fibers and a thermoplastic polymer. According to the present invention, mixing as well as crosslinking takes place inside an extruder. The natural fibers may be provided for example in the form of pulp or wood particles.Type: ApplicationFiled: December 12, 2018Publication date: January 21, 2021Applicant: Stora Enso OYJInventors: Duncan Mayes, Janne Pynnönen, Antti Korpela
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Publication number: 20210016466Abstract: The present invention relates to a process for preparing a modified wood product wherein the wood is treated with low-molecular weight resin based on lignin degradation products. The present invention also relates to a modified wood product produced using said process.Type: ApplicationFiled: December 18, 2018Publication date: January 21, 2021Applicant: Stora Enso OYJInventors: Marco Fleckenstein, Vladimirs Biziks, Holger Militz, Carsten Mai, Duncan Mayes, Janne Pynnönen
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Publication number: 20200239690Abstract: The present invention is directed to a composite material comprising a cellulosic material, high impact polystyrene (HIPS) and styrene maleic anhydride (SMA). The cellulosic material may be thermally modified prior to being incorporated into the composite material. The present invention is also directed to a composite product that comprises the composite material according to the invention.Type: ApplicationFiled: February 1, 2018Publication date: July 30, 2020Applicants: Stora Enso OYJ, University of Maine System Board of TrusteesInventors: Duncan Mayes, Janne Pynnonen, Christopher H. West, Douglas J. Gardner, Yousoo Han
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Patent number: 10604656Abstract: The invention concerns an extruded composite containing wood fibre material and polymer. The wood fibre material is wood material where the knot or branch content is at least 10 w-%, or bark, or would material into which extract material obtained by extracting knots, branches or bark has been absorbed. The amount of the polymer is 5-25% from the weight of the composite. The composite has high hardness, and reduced moisture absorption and swelling properties. It can be used as constructional material.Type: GrantFiled: September 19, 2011Date of Patent: March 31, 2020Assignee: STORA ENSO OYJInventors: Janne Pynnönen, Matti Myyryläinen, Duncan Mayes, Jouko Silen
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Patent number: 10577805Abstract: The present invention relates to a method for applying a wallpaper material onto a surface comprising the steps of providing a liquid suspension comprising cellulosic fibers wherein at least part of said cellulosic fibers comprises microfibrillated cellulose and wherein said liquid suspension has a dry content of at least 10% by weight, applying at least one layer of said liquid suspension onto the surface, drying said liquid suspension layer after it has been applied onto the surface, and thereby forming a dry fiber web layer, wherein said fiber web layer forms said wallpaper material.Type: GrantFiled: December 14, 2015Date of Patent: March 3, 2020Assignee: Stora Enso OYJInventors: Isto Heiskanen, Duncan Mayes, Simo Siitonen
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Patent number: 10538065Abstract: The present invention relates to a composite product comprising a thermally modified solid wood component coated with a layer of a composite material which composite material comprises thermally modified cellulosic material and a polymer. The invention also relates to a process for producing said composite product.Type: GrantFiled: May 4, 2016Date of Patent: January 21, 2020Assignee: Stora Enso OYJInventors: Janne Pynnönen, Duncan Mayes
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Publication number: 20190054650Abstract: The present invention relates to a process for preparing a modified wood product wherein a step of resin treatment is followed by a thermal modification step. The present invention also relates to a modified wood product produced using said process.Type: ApplicationFiled: September 28, 2016Publication date: February 21, 2019Applicant: Stora Enso OYJInventors: Duncan Mayes, Janne Pynnönen, Reeta-Maria Stöd
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Publication number: 20180265665Abstract: The present invention relates to a method of making a foamed cellulosic fiber-thermoplastic composite article. The method includes the steps of providing a copolymer composition, combining the copolymer composition and cellulosic fibers, applying heat, mixing energy and pressure to form a foamable mixture, and forming the foamable article in a molding or extruding operation. The method is characterized in that at least 10% of the cellulosic fibers have been thermally modified prior to being combined with the copolymer composition.Type: ApplicationFiled: September 20, 2016Publication date: September 20, 2018Applicants: Stora Enso OYJ, University of Maine System Board of TrusteesInventors: Duncan Mayes, Janne Pynnonen, Christopher H West, Douglas J Gardner, Yousoo Han
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Publication number: 20180111161Abstract: The present invention relates to a composite product comprising a thermally modified solid wood component coated with a layer of a composite material which composite material comprises thermally modified cellulosic material and a polymer. The invention also relates to a process for producing said composite product.Type: ApplicationFiled: May 4, 2016Publication date: April 26, 2018Applicant: Stora Enso OYJInventors: Janne Pynnönen, Duncan Mayes
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Publication number: 20170350135Abstract: The present invention relates to a method for applying a wallpaper material onto a surface comprising the steps of providing a liquid suspension comprising cellulosic fibers wherein at least part of said cellulosic fibers comprises microfibrillated cellulose and wherein said liquid suspension has a dry content of at least 10% by weight, applying at least one layer of said liquid suspension onto the surface, drying said liquid suspension layer after it has been applied onto the surface, and thereby forming a dry fiber web layer, wherein said fiber web layer forms said wallpaper material.Type: ApplicationFiled: December 14, 2015Publication date: December 7, 2017Inventors: Isto Heiskanen, Duncan Mayes, Simo Siitonen
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Publication number: 20130291763Abstract: The invention concerns an extruded composite containing wood fibre material and polymer. The wood fibre material is wood material where the knot or branch content is at least 10 w-%, or bark, or would material into which extract material obtained by extracting knots, branches or bark has been absorbed. The amount of the polymer is 5-25% from the weight of the composite. The composite has high hardness, and reduced moisture absorption and swelling properties. It can be used as constructional material.Type: ApplicationFiled: September 19, 2011Publication date: November 7, 2013Applicant: STORA ENSO WOOD PRODUCTS OY LTDInventors: Janne Pynnönen, Matti Myyryläinen, Duncan Mayes, Jouko Silen