Abstract: A pressure-testing system for a tubular product such as production tubing. The pressure testing system includes a controller; a fluid reservoir containing a test fluid; a pump in fluid communication with the fluid reservoir; a fluid hose having a first end configured to receive the test fluid from the reservoir, and a second end configured to be fluidically connected to a hydrotest tool for the tubular product; and a transducer. The transducer sends signals to the controller indicative of pressure within the fluid hose. The controller is programmed to automatically (i) store a pressure threshold value (T) and (ii) store a pressure test value (PT) such that when pressure in the fluid hose reaches (T) or when pressure in the fluid hose reaches (PT), the controller sends a signal to divert a direction of fluid being pumped so that fluid is no longer pumped into the tubular product.

Abstract: A pressure-testing system for a tubular product. Preferably, the tubular product is a joint or a stand of production tubing. The pressure testing assembly includes a controller; a fluid reservoir configured to contain a test fluid; a pump in fluid communication with the fluid reservoir; a fluid hose having a first end configured to receive the test fluid from the reservoir, and a second end configured to be fluidically connected to a hydrotest tool for the tubular product; and a transducer. The transducer sends signals to the controller indicative of pressure within the fluid hose. The controller is programmed to automatically (i) store a pressure threshold value (T) and (ii) store a pressure test value (PT) such that when pressure in the fluid hose reaches (T) or when pressure in the fluid hose reaches (PT), the controller sends a signal to a diverter to divert a direction of fluid being pumped so that fluid is no longer pumped into tubular product.

Abstract: A pressure bleed-off system. The system includes a fluid bypass line having an inlet and an opposing outlet, wherein the inlet is in fluid communication with a high pressure frac line for a hydraulic fracturing operation. The system also includes a high-pressure transducer located proximate the fluid inlet, a first plug valve residing along the fluid bypass line, and a first electric actuator residing on the first plug valve. The actuator is configured to rotate the first plug valve between close and open positions in response to command signals from a controller. The controller, in turn, sends the command signals in response to control signals delivered by an operator, remotely. Preferably, the command signals are wireless signals sent from outside of the red zone. The system may also include a second plug valve along the bypass line.

Abstract: A pressure bleed-off system. The system includes a fluid bypass line having an inlet and an opposing outlet, wherein the inlet is in fluid communication with a high pressure frac line for a hydraulic fracturing operation. The system also includes a high pressure transducer located proximate the fluid inlet, a first plug valve residing along the fluid bypass line, and a first electric actuator residing on the first plug valve. The actuator is configured to rotate the first plug valve between close and open positions in response to command signals from a controller. The controller, in turn, sends the command signals in response to control signals delivered by an operator, remotely. Preferably, the command signals are wireless signals sent from outside of the red zone. The system may also include a second plug valve along the bypass line.

Abstract: A pressure-testing system for a tubular product. Preferably, the tubular product is a joint or a stand of production tubing. The pressure testing assembly includes a controller; a fluid reservoir configured to contain a test fluid; a pump in fluid communication with the fluid reservoir; a fluid hose having a first end configured to receive the test fluid from the reservoir, and a second end configured to be fluidically connected to a hydrotest tool for the tubular product; and a transducer. The transducer sends signals to the controller indicative of pressure within the fluid hose. The controller is programmed to automatically (i) store a pressure threshold value (T) and (ii) store a pressure test value (PT) such that when pressure in the fluid hose reaches (T) or when pressure in the fluid hose reaches (PT), the controller sends a signal to a diverter to divert a direction of fluid being pumped so that fluid is no longer pumped into tubular product.

Abstract: A pressure-testing system for a tubular product. Preferably, the tubular product is a joint or a stand of production tubing. The pressure testing assembly includes a controller; a fluid reservoir configured to contain a test fluid; a pump in fluid communication with the fluid reservoir; a fluid hose having a first end configured to receive the test fluid from the reservoir, and a second end configured to be fluidically connected to a hydrotest tool for the tubular product; and a transducer. The transducer sends signals to the controller indicative of pressure within the fluid hose. The controller is programmed to automatically (i) store a pressure threshold value (T) such that when pressure in the fluid hose reaches (T), the controller sends a signal to the pump to discontinue pumping; and (ii) store a pressure test value (PT) such when pressure in the fluid hose reaches (PT), the controller sends a signal to the pump to discontinue pumping.

Abstract: A pressure relief valve system for a fluid injection system is provided. The PRV system comprises one or more pressure transducers configured to sense fluid pressure within the fluid injection system. The transducers then generate electrical signals representative of fluid pressure readings within the fluid injection system in real time. Signals are received by a controller which compares pressure readings with a stored pressure threshold. An actuation signal is sent upon detecting a signal representative of a pressure that exceeds the stored pressure threshold, causing an electraulically-actuated valve to rotatably move to an open position. The PRV system includes a bypass feature that allows the operator to manually open or close a valve when the stored pressure threshold is reached. A method of controlling pressure during a wellbore operation is also provided.

Abstract: A pressure-testing system for a tubular product. Preferably, the tubular product is a joint or a stand of production tubing. The pressure testing assembly includes a controller; a fluid reservoir configured to contain a test fluid; a pump in fluid communication with the fluid reservoir; a fluid hose having a first end configured to receive the test fluid from the reservoir, and a second end configured to be fluidically connected to a hydrotest tool for the tubular product; and a transducer. The transducer sends signals to the controller indicative of pressure within the fluid hose. The controller is programmed to automatically (i) store a pressure threshold value (T) such that when pressure in the fluid hose reaches (T), the controller sends a signal to the pump to discontinue pumping; and (ii) store a pressure test value (PT) such when pressure in the fluid hose reaches (PT), the controller sends a signal to the pump to discontinue pumping.

Abstract: A pressure relief valve system for a fluid injection system is provided. The PRV system comprises one or more pressure transducers configured to sense fluid pressure within the fluid injection system. The transducers then generate electrical signals representative of fluid pressure readings within the fluid injection system in real time. Signals are received by a controller which compares pressure readings with a stored pressure threshold. An actuation signal is sent upon detecting a signal representative of a pressure that exceeds the stored pressure threshold, causing an electraulically-actuated valve to rotatably move to an open position. The PRV system includes a bypass feature that allows the operator to manually open or close a valve when the stored pressure threshold is reached. A method of controlling pressure during a wellbore operation is also provided.

Abstract: A method of servicing a pressure relief valve system for a fluid injection system is provided. The method includes providing a skid, with the skid having a frame that supports a horizontal I-beam overhead. The method also includes providing a pressure relieve valve (“PRV”) system supported by a platform of the skid. The PRV system comprises one or more pressure transducers configured to sense fluid pressure within the fluid injection system. The transducers then generate electrical signals representative of fluid pressure readings within the fluid injection system in real time. Signals are received by a controller which compares pressure readings with a stored pressure threshold. An actuation signal is sent upon detecting a signal representative of a pressure that exceeds the stored pressure threshold, causing an electraulically-actuated valve to rotatably move to an open position. Plug valves may be quickly removed for service using a hoist system supported by the skid.

Abstract: A pressure relief valve system for a fluid injection system is provided. The pressure relief valve system comprises one or more pressure transducers configured to sense fluid pressure within the fluid injection system. The transducers then generate electrical signals representative of fluid pressure readings within the fluid injection system in real time. Signals are received by a controller which compares pressure readings with a stored pressure threshold. An actuation signal is sent upon detecting a signal representative of a pressure that exceeds the stored pressure threshold, causing an electraulically-actuated valve to rotatably move to an open position. A method for providing pressure relief for a fluid injection system is also provided.