Abstract: A chamber for absorbing condensate formed in a charge-air-cooler of a turbocharged engine system. The chamber may include desiccant to absorb the moisture. The chamber may also include a valve that is controlled by the vehicle control module to open to allow airflow to pass by the desiccant and absorb the moisture from the desiccant or to place in a closed position to allow the desiccant to absorb the condensate formed in the charge-air-cooler.

Abstract: A chamber for absorbing condensate formed in a charge-air-cooler of a turbocharged engine system. The chamber may include desiccant to absorb the moisture. The chamber may also include a valve that is controlled by the vehicle control module to open to allow airflow to pass by the desiccant and absorb the moisture from the desiccant or to place in a closed position to allow the desiccant to absorb the condensate formed in the charge-air-cooler.

Abstract: A heat exchanger includes a plurality of tubes extending between two tank bodies. At least one tank body includes a crown portion. At least one groove is formed in the crown portion. In order to avoid the creation of a thinner wall section in the crown portion, the inner and outer surfaces that form the groove are offset from each other.

Abstract: A heat exchanger includes a plurality of tubes extending between two tank bodies. At least one tank body includes a crown portion. At least one groove is formed in the crown portion. In order to avoid the creation of a thinner wall section in the crown portion, the inner and outer surfaces that form the groove are offset from each other.

Abstract: An apparatus to rotate a cooling fan may employ an engine coolant radiator having a radiator inlet tank attached at an end of the radiator. The radiator inlet tank may be filled with engine coolant and transfer heat into a fan system evaporator contained inside the radiator inlet tank. The tank may contain a liquid working fluid capable of absorbing heat from the engine coolant and becoming a gaseous working fluid. A gas expander with an impeller may be employed to receive the gaseous working fluid from the fan system evaporator and impart rotation in a shaft to which the impeller of the gas expander and cooling fan is attached. A fan system condenser may receive the gaseous working fluid from the gas expander and condense the gaseous working fluid to form a liquid working fluid. A pump pumps the liquid working fluid back to the fan system evaporator.

Abstract: An apparatus for controlling airflow to and a temperature of an engine may employ a radiator with liquid coolant, a first roller positioned parallel to an inlet tank and a second roller positioned parallel to an outlet tank, and a single film shutter that winds upon each roller. Thin strip leaders define gaps for airflow to reach the radiator. A method of controlling an open position of the film shutter may entail calculating a first film shutter open position based upon an engine coolant temperature, calculating a second film shutter open position based upon an air conditioning output pressure, comparing the first film shutter open position to the second film shutter open position, determining the larger open position, and moving the film shutter to the larger open position to expose a greater radiator surface area than the smaller open position.

Abstract: A system for separating and dispersing condensate formed in a charge air cooler of a turbocharged engine system. The system includes a drain tube on the charge air cooler lower surface that is plumbed to a reservoir, with a charge air recirculation tube plumbed from the reservoir to the turbocharger compressor inlet duct. The pressure difference between the charge air cooler and the compressor inlet draws any condensate formed in the charge air cooler back into the reservoir. A valve at the bottom of the condensate reservoir will open under predetermined vehicle operating conditions to drain the stored condensate out from the reservoir. The condensate could be simply drained to the ground, or a spray bar could be connected to the reservoir outlet to spay the condensate on to the outside surface of the charge air cooler, providing additional performance for brief periods of high engine load operation.

Abstract: An apparatus for controlling airflow to and a temperature of an engine may employ a radiator with liquid coolant, a first roller positioned parallel to an inlet tank and a second roller positioned parallel to an outlet tank, and a single film shutter that winds upon each roller. Thin strip leaders define gaps for airflow to reach the radiator. A method of controlling an open position of the film shutter may entail calculating a first film shutter open position based upon an engine coolant temperature, calculating a second film shutter open position based upon an air conditioning output pressure, comparing the first film shutter open position to the second film shutter open position, determining the larger open position, and moving the film shutter to the larger open position to expose a greater radiator surface area than the smaller open position.

Abstract: A system for separating and dispersing condensate formed in a charge air cooler of a turbocharged engine system. The system includes a drain tube on the charge air cooler lower surface that is plumbed to a reservoir, with a charge air recirculation tube plumbed from the reservoir to the turbocharger compressor inlet duct. The pressure difference between the charge air cooler and the compressor inlet draws any condensate formed in the charge air cooler back into the reservoir. A valve at the bottom of the condensate reservoir will open under predetermined vehicle operating conditions to drain the stored condensate out from the reservoir. The condensate could be simply drained to the ground, or a spray bar could be connected to the reservoir outlet to spay the condensate on to the outside surface of the charge air cooler, providing additional performance for brief periods of high engine load operation.

Abstract: A combined viscous heater and viscous coupling fan drive operates on principles of viscous coupling to provide both, supplemental vehicle interior cabin heating, and rotation to a cooling fan mounted to a fan shaft. A viscous drive chamber and case surround a drive plate and a viscously driven plate. A liquid coolant chamber and case surrounds the viscous drive case that houses the plates for viscous coupling. Liquid coolant passes through the liquid coolant chamber as coolant circulates through the engine block. The coolant chamber has a coolant inlet and outlet. An electromagnetic clutch engages to turn a shaft and the driving plate which viscously couples to and turns the driven plate, which is connected to a shaft and engine cooling fan. The electromagnetic clutch and a fan brake are controlled to govern viscous heat generation by the plates and cooling fan operation.

Abstract: An apparatus to rotate a cooling fan may employ an engine coolant radiator having a radiator inlet tank attached at an end of the radiator. The radiator inlet tank may be filled with engine coolant and transfer heat into a fan system evaporator contained inside the radiator inlet tank. The tank may contain a liquid working fluid capable of absorbing heat from the engine coolant and becoming a gaseous working fluid. A gas expander with an impeller may be employed to receive the gaseous working fluid from the fan system evaporator and impart rotation in a shaft to which the impeller of the gas expander and cooling fan is attached. A fan system condenser may receive the gaseous working fluid from the gas expander and condense the gaseous working fluid to form a liquid working fluid. A pump pumps the liquid working fluid back to the fan system evaporator.