Abstract: An enclosed solar cell array. The array is enclosed between a metal back plate and a cover glass. The edges of the enclosure are sealed by a pliable sealant material and a spring loaded bezel that is riveted or welded in place. The interior of the enclosure is filled with a potting material which surrounds and cushions the solar cell array. During the module fabrication a fixture supports the enclosure parts and provides a temporary edge seal to facilitate the potting procedure. Controlled flexure of the enclosure back plate and controlled spacing of the cover glass ensure a compressive loading of the potting material which eliminates possible delamination of the potting material in its subsequent usage.

Abstract: An enclosure for a solar cell array and a method of fabricating a solar cell module. The array is enclosed between a metal back plate and a cover glass. The edges of the enclosure are sealed by a pliable sealant material and a spring loaded bezel that is riveted or welded in place. The interior of the enclosure is filled with a potting material which surrounds and cushions the solar cell array. During the module fabrication a fixture supports the enclosure parts and provides a temporary edge seal to facilitate the potting procedure. Controlled flexure of the enclosure back plate and controlled spacing of the cover glass ensure a compressive loading of the potting material which eliminates possible delamination of the potting material in its subsequent usage.