Patents by Inventor E. Egan Metcalf

E. Egan Metcalf has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190111652
    Abstract: A decorative resin panel having a thickness of at least about 1/16? to about 2?, a length of at least about 3? to about 5?, and a width of at least about 5? to about 10?. The decorative resin panel can include a rigid thermoplastic resin sheet with a layer of decorative objects embedded on at least one surface. The layer of decorative objects can provide a variable, high relief tactile feature to the at least one surface of the decorative resin panel that corresponds to a shape of the layer of decorative objects. The resultant decorative resin panel can be used in both exterior and interior decorative and/or structural applications.
    Type: Application
    Filed: October 15, 2018
    Publication date: April 18, 2019
    Inventors: E. Egan Metcalf, Cory M. Pymm, David J. Martin, Matthew T. Sutton
  • Publication number: 20180257339
    Abstract: A method of manufacturing a resin panel with a natural, oxidation flake layer comprises applying a solution to a material and allowing an oxidation flake layer to form, such as a rust layer on a metal sheet. A manufacturer can then layer the material with the oxidation flake layer and a thermoplastic substrate, so the thermoplastic substrate is facing the oxidation flake layer. A manufacturer can then heat the layers to the glass transition temperature of the thermoplastic substrate, causing the thermoplastic substrate to bond to the oxidized elements of the oxidation flake layer. The manufacturer can then separate the material from the thermoplastic substrate, thereby stripping the bonded oxidation flake layer away from the material where it remains embedded in the thermoplastic substrate. The resultant resin panel has a natural, translucent oxidation flake design, which can be used in both exterior and interior decorative and/or structural applications.
    Type: Application
    Filed: March 13, 2018
    Publication date: September 13, 2018
    Inventors: E. Egan Metcalf, David J. Martin, Matthew T. Sutton
  • Patent number: D652957
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: January 24, 2012
    Assignee: 3form, Inc.
    Inventors: Jill A. Canales, E. Egan Metcalf
  • Patent number: D652958
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: January 24, 2012
    Assignee: 3form, Inc.
    Inventors: Jill A. Canales, E. Egan Metcalf, Matthew T. Sutton
  • Patent number: D652959
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: January 24, 2012
    Assignee: 3form, Inc.
    Inventors: Jill A. Canales, E. Egan Metcalf
  • Patent number: D652960
    Type: Grant
    Filed: May 3, 2011
    Date of Patent: January 24, 2012
    Assignee: 3form, Inc.
    Inventors: Jill A Canales, E. Egan Metcalf, Guillaume Martin
  • Patent number: D653776
    Type: Grant
    Filed: May 5, 2011
    Date of Patent: February 7, 2012
    Assignee: 3form, Inc.
    Inventors: Michael Damen, Guillaume Martin, E. Egan Metcalf
  • Patent number: D653779
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: February 7, 2012
    Assignee: 3form, Inc.
    Inventors: Michael Damen, E. Egan Metcalf
  • Patent number: D653780
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: February 7, 2012
    Assignee: 3form, Inc.
    Inventor: E. Egan Metcalf