Abstract: A method of assembling a three dimensional micromachined structure comprising the steps of defining a cavity in a holder wafer having a thick upper layer, providing a plurality of fingers in the thick upper layer extending from the holder wafer into the cavity, and disposing an out-of-plane wafer into the cavity in the holder wafer in engagement with the fingers to hold the out-of-plane wafer in place in an out-of-plane position with respect to the holder wafer. The invention also includes an apparatus made according to any combination of the above method steps and/or the structure of the apparatus which is fabricated from any combination of those method steps.

Abstract: An accelerometer and a method of fabricating an integrated accelerometer comprises the steps of providing an SOI wafer with a selected resistivity to eliminate any need for additional doping of the SOI wafer, providing a single mask on the SOI wafer, and simultaneously defining all components of the accelerometer in the SOI wafer without using any pn-junctions to define any piezoresistive components and to provide the same resistivity of all components. The step of simultaneously defining all components of the accelerometer in the SOI wafer comprises defining all components of a linear or angular accelerometer.

Abstract: A method for forming microspheres on a microscopic level comprises the steps of defining holes through a substrate, disposing a sheet of thermally formable material onto the substrate covering the holes, heating the sheet of thermally formable material until a predetermined degree of plasticity is achieved, applying fluidic pressure through the holes to the sheet of thermally formable material, while the sheet of glass is still plastic, and forming microspheres on the substrate in the sheet of thermally formable material by means of continued application of pressure for a predetermined time. The invention also includes a substrate having a plurality of holes defined therethrough, a layer of thermally formable material disposed onto the substrate covering the plurality of holes, and a plurality of microspheres thermally formed in the layer by means of applied pressure through the holes when it has been heated to a predetermined degree of plasticity.