Patents by Inventor Earl G. Melby

Earl G. Melby has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8338516
    Abstract: A pressure sensitive adhesive composition including silicone-modified tackifier. The silicone-modified tackifier is produced by reacting reactive silicone with tackifier. Laminates made with the pressure sensitive adhesive have improved guillotinability.
    Type: Grant
    Filed: February 1, 2010
    Date of Patent: December 25, 2012
    Assignee: DT-SP IP Holding LLC
    Inventors: Rebecca A. Parr, David P. Allen, Daniel P. Ratka, Earl G. Melby, Frank D. Miller, Thomas W. Bansback
  • Patent number: 8338515
    Abstract: A pressure sensitive adhesive composition including silicone-modified tackifier. The silicone-modified tackifier is produced by reacting reactive silicone with tackifier. Laminates made with the pressure sensitive adhesive have improved guillotinability.
    Type: Grant
    Filed: May 14, 2009
    Date of Patent: December 25, 2012
    Assignee: DT-SP IP Holding LLC
    Inventors: Rebecca A. Parr, David P. Allen, Daniel P. Ratka, Earl G. Melby, Frank D. Miller, Thomas W. Bansback
  • Patent number: 5674565
    Abstract: This invention relates to a method of sealing the porous surfaces that can be generated during the manufacturing and processing of molded plastic parts. Liquid thermoset coatings are applied to preheated parts and cured to create a barrier on the surface to gasses generated during heat curing of subsequently applied surface coatings. The liquid coating may be comprised of polyurethane forming components; those components in combination with unsaturated polyester resins; vinyl ester resin compositions; coatings derived from hydroxyl or carboxyl containing oligomers reacted with alkylated urea-formaldehyde, melamine-formaldehyde, and/or benzoquanamine-formaldehyde resins; and oligomers containing carboxyls reacted with triglycidyl isocyanurate.
    Type: Grant
    Filed: December 22, 1994
    Date of Patent: October 7, 1997
    Assignee: Cambridge Industries, Inc.
    Inventors: Charles M. Kausch, Russell A. Livigni, Earl G. Melby, Satish C. Sharma
  • Patent number: 5674567
    Abstract: A primerless, one-part, heat curable, low volatile organic compound, polyurethane composition comprises a blocked polyurethane prepolymer made from a liquid hydroxyl terminated intermediate and an excess of a polyisocyanate, a curing agent, silicone and/or low friction polymer and optional fillers. Upon cure of the polyurethane composition, the silicone oil and/or low friction polymer generally imparts low friction and high abrasive resistant properties. A desired use is as a glass run channel coating.
    Type: Grant
    Filed: November 2, 1995
    Date of Patent: October 7, 1997
    Assignee: GenCorp Inc.
    Inventors: Charles M. Kausch, Earl G. Melby, Satish C. Sharma
  • Patent number: 5674951
    Abstract: Coating compositions are disclosed which use a polyoxetane polymer having CH.sub.2 --O---CH.sub.2 --R.sub.f side chains where R.sub.f is a highly fluorinated alkyl or polyether. The coating compositions use polyisocyanates to create isocyanate terminated polymers from the poly(oxetanes) and from various polyols from alkylene oxides or polyester polyols. These can be reacted together to form block copolymer structures or can be linked together when the coating is crosslinked. A preferred method is to use blocked isocyanate groups. Another preferred embodiment is to use the composition as a abrasion resistant coating for glass run channels.
    Type: Grant
    Filed: August 3, 1995
    Date of Patent: October 7, 1997
    Assignee: GenCorp Inc.
    Inventors: I. Glen Hargis, Charles M. Kausch, Russell A. Livigni, Aslam A. Malik, Earl G. Melby, Francis Jerome Vitus
  • Patent number: 5658672
    Abstract: A one-part, solvent free in-mold coating composition exhibiting good hardness, good crack resistance, and good adhesion to fiber reinforced plastic substrates includes a blend of a urethane polyacrylate compound having three or more (meth)acrylate groups, a urethane diacrylate or urethane divinyl compound, one or more adhesion promoters, and one or more ethylenically unsaturated copolymerizable monomers.
    Type: Grant
    Filed: May 8, 1995
    Date of Patent: August 19, 1997
    Assignee: GenCorp Inc.
    Inventors: Gerd M. Lenke, Earl G. Melby, H. William Cocain
  • Patent number: 5543200
    Abstract: A urethane coating composition is disclosed which uses fluorinated monohydric alcohols to increase abrasion resistance. One specific use of the coating is on vehicle sealing systems which use elastomeric substrates. The coating composition was found to have dramatically improved abrasion resistance in glass run channel applications over similar coatings without the fluorinated component.
    Type: Grant
    Filed: December 19, 1994
    Date of Patent: August 6, 1996
    Assignee: GenCorp Inc.
    Inventors: I. Glen Hargis, Russell A. Livigni, Earl G. Melby, Francis J. Vitus
  • Patent number: 5523337
    Abstract: Hydroxy-terminated telechelic rubber polymers and block copolymers of flexible polymers with unsaturated polyester resins improve the elongation and flexural elongation of in-mold coating compositions for fiber reinforced plastics (FRP). An FRP in-mold coating composition based upon vinyl ester resin, ethylenically unsaturated monomers, and at least one of telechelic hydroxy terminated flexible polymers and the block copolymers of functionally terminated flexible polymers with unsaturated polyester polymers are described.
    Type: Grant
    Filed: October 27, 1994
    Date of Patent: June 4, 1996
    Assignee: GenCorp Inc.
    Inventors: Krishna G. Banerjee, I. Glen Hargis, Earl G. Melby, Douglas S. McBain
  • Patent number: 5491184
    Abstract: ABA block copolymers having saturated polyester midblocks "B" and unsaturated polyester condensation end blocks A of molecular weight from about 100 to 500 or 600 are described which increase the flexural strain to failure of unsaturated polyester or vinyl ester resins. These ABA block copolymers are generally compatible with unsaturated polyester resins and increase flexural strain by a different mechanism than used by incompatible rubbery polymers. These ABA block copolymers are compatible with the unsaturated polyester compositions and do not phase separate.
    Type: Grant
    Filed: October 26, 1994
    Date of Patent: February 13, 1996
    Assignee: GenCorp. Inc.
    Inventors: Douglas S. McBain, Earl G. Melby, Kevin P. LaJudice
  • Patent number: 5488092
    Abstract: A primerless, one-part, heat curable, low volatile organic compound, polyurethane composition comprises a blocked polyurethane prepolymer made from a liquid hydroxyl terminated intermediate and an excess of a polyisocyanate, a curing agent, silicone and/or low friction polymer and optional fillers. Upon cure of the polyurethane composition, the silicone oil and/or low friction polymer generally imparts low friction and high abrasive resistant properties. A desired use is as a glass run channel coating.
    Type: Grant
    Filed: April 26, 1994
    Date of Patent: January 30, 1996
    Assignee: GenCorp Inc.
    Inventors: Charles M. Kausch, Earl G. Melby, Satish C. Sharma
  • Patent number: 5428068
    Abstract: This invention relates to a thermosetting unsaturated polyester or vinyl ester resin compositions modified with AB or ABA block copolymers. The A blocks are unsaturated polyester while the B blocks are flexible poller having a Tg of 0.degree. C. or lower. The blocks are generally separately prepared having a variety of terminal groups such as hydroxyl, carboxyl, amine, or isocyanate groups, but low molecular weight A blocks can be prepared in situ on the B blocks, The functionality of the blocks can be controlled to get AB or ABA diblocks and polyblocks, These modified unsaturated polyester or vinyl ester resin compositions have higher flexural strain to failure and are generally tougher than standard resins without modification. Control of the reaction conditions and the functionality of the blocks prior to coupling minimizes the formation of A(BA).sub.n where n is an integer above 1.
    Type: Grant
    Filed: January 7, 1993
    Date of Patent: June 27, 1995
    Assignee: GenCorp Inc.
    Inventors: Douglas S. McBain, Andrew L. Ratermann, Earl G. Melby, Kevin P. LaJudice
  • Patent number: 5389443
    Abstract: Hydroxy-terminated telechelic rubber polymers and block copolymers of flexible polymers with unsaturated polyester resins improve the elongation and flexural elongation of in-mold coating compositions for fiber reinforced plastics (FRP). An FRP in-mold coating composition based upon vinyl ester resin, ethylenically unsaturated monomers, and at least one of telechelic hydroxy terminated flexible polymers and the block copolymers of functionally terminated flexible polymers with unsaturated polyester polymers are described.
    Type: Grant
    Filed: January 7, 1993
    Date of Patent: February 14, 1995
    Assignee: GenCorp Inc.
    Inventors: Krishna G. Banerjee, I. Glen Hargis, Earl G. Melby, Douglas S. McBain
  • Patent number: 5385963
    Abstract: ABA block copolymers having saturated polyester midblocks "B" and unsaturated polyester condensation end blocks A of molecular weight from about 100 to 500 or 600 are described which increase the flexural strain to failure of unsaturated polyester or vinyl ester resins. These ABA block copolymers are generally compatible with unsaturated polyester resins and increase flexural strain by a different mechanism than used by incompatible rubbery polymers. These ABA block copolymers are compatible with the unsaturated polyester compositions and do not phase separate.
    Type: Grant
    Filed: January 7, 1993
    Date of Patent: January 31, 1995
    Assignee: GenCorp Inc.
    Inventors: Douglas S. McBain, Earl G. Melby, Kevin P. LaJudice
  • Patent number: 5362819
    Abstract: A block copolymer of generally an AB, ABA, or A(BA).sub.n structure, or mixtures thereof where the A block is an unsaturated polyester, the B block is a flexible polymer having a Tg of 0.degree. C. or lower, and n is 2 to 5. The various block components are generally first separately prepared as polymers with the flexible polymer generally having 1 or 2 functional end groups such as an amine group, a carboxyl group, or a hydroxyl group with the later being preferred. Alternatively, for low molecular weight unsaturated polyester blocks, the block can be made in situ. The preferred reaction route is to react a mono or dihydroxy terminated flexible polymer with a diisocyanate which subsequently can be readily reacted with the polyester. The block copolymers can be utilized as toughening agents.
    Type: Grant
    Filed: January 30, 1992
    Date of Patent: November 8, 1994
    Assignee: GenCorp Inc.
    Inventors: Douglas S. McBain, Andrew L. Ratermann, I. Glen Hargis, Earl G. Melby, Kevin P. LaJudice
  • Patent number: 5342554
    Abstract: Vinyl-terminated polyesters and vinyl-terminated aliphatic polycarbonates are described which improve the flexibility and elongation at failure of cured samples of unsaturated polyesters or vinyl ester resins both at room temperature and at high temperatures, and without significant loss of surface quality or other mechanical properties. Further, these polymers do not phase separate from uncured polyester resin/styrene solutions, do not significantly increase the initial viscosity of molding compositions in which they have been incorporated, and do not negate the effect of low shrinkage additives during cure.
    Type: Grant
    Filed: January 7, 1993
    Date of Patent: August 30, 1994
    Assignee: GenCorp Inc.
    Inventors: Douglas S. McBain, Kevin P. LaJudice, Earl G. Melby
  • Patent number: 5175228
    Abstract: A two-component polyurethane composition has good shelf stability and the adhesive made by curing the same has good high temperature stability and no adhesion loss after high temperture bake. The base or prepolymer component containing a primary hydroxyl intermediate also has a sufficiently large excess of free isocyanate so that the ratio of free NCO groups in the prepolymer component to OH curative groups plus any amine groups in the curative component is generally from about 1.2 to about 2.0. The curative component contains a trimerization catalyst so that upon cure, isocyanurate units are produced. The system also contains molecular sieves, as well as phosphorous-type adhesion promoters.
    Type: Grant
    Filed: December 9, 1991
    Date of Patent: December 29, 1992
    Assignee: GenCorp Inc.
    Inventors: Chia L. Wang, Earl G. Melby, H. William Cocain
  • Patent number: 4876308
    Abstract: A two component type polyurethane adhesive is provided for fiberglass reinforced plastics which requires no cleaning, preparation or treatment of the surface, and the like. The curative component is a nitrogen-free liquid polyether or polyester in an amount such that in association with a urethane prepolymer component containing free NCO groups, the ratio of the free NCO groups in the prepolymer component to the OH groups in said curative component is at least 1.2 and desirably at least 1.35. Such high NCO/OH ratios have unexpectedly been found to provide good adhesion and especially good humidity adhesion and peel strength adhesion to fiberglass reinforced plastics or metal surfaces which are free from any surface treatment.
    Type: Grant
    Filed: February 18, 1988
    Date of Patent: October 24, 1989
    Assignee: GenCorp Inc.
    Inventors: Earl G. Melby, H. William Cocain
  • Patent number: 4868231
    Abstract: Sheet molding compounds are thickened (or maturated) via "in situ" formation of polyureas made from aromatic primary diamines with reduced basicity and diisocyanates. The molding compounds, which can optionally contain mineral fillers such as chopped glass fiber, are generally based upon unsaturated polyester resins having a high percentage of hydroxyl end groups, polymerizable vinyl compounds such as styrene, and the like. The thickened compositions are tack-free and compression moldable after less than one day, typically after less than several hours, into permanently shaped, strong rigid articles, such as automotive body parts. A viscosity plateau is reached and maintained by the maturated compounds of the present invention for extended periods of time, e.g., several weeks.
    Type: Grant
    Filed: May 27, 1988
    Date of Patent: September 19, 1989
    Assignee: GenCorp Inc.
    Inventors: Gerd M. Lenke, Hubert J. Fabris, Earl G. Melby
  • Patent number: 4789703
    Abstract: Pelletized thermoplastic polymers or resins containing (--CONH--) groups such as the nylons can readily be brominated or chlorinated in organic solvents to convert the (--NH--) units to (--NBr--) or (--NCl--) units and to form solutions of the N-brominated or N-chlorinated thermoplastic polymers or resins. These N-brominated or N-chlorinated thermoplastic polymer solutions can be coated on a cellular or solid rubbery hydrocarbon polymer substrate, such as an EPDM rubber in the form of a weatherstrip or glass run channel, dried and irradiated with ultraviolet light or heated at a temperature and for a period of time sufficient to reform the amide (--CONH--) groups and to provide the rubbery substrate with an adherent and abrasion resistant coating which also exhibits reduced ice adhesion and coefficient of friction.
    Type: Grant
    Filed: May 22, 1987
    Date of Patent: December 6, 1988
    Assignee: GenCorp Inc.
    Inventors: Hubert J. Fabris, Earl G. Melby, Kohji Y. Chihara, Harry W. Cocain
  • Patent number: RE37386
    Abstract: A two component type polyurethane adhesive is provided for fiberglass reinforced plastics which requires no cleaning, preparation or treatment of the surface, and the like. The curative component is a nitrogen-free liquid polyether or polyester in an amount such that in association with a urethane prepolymer component containing free NCO groups, the ratio of the free NCO groups in the prepolymer component to the OH groups in said curative component is at least 1.2 and desirably at least 1.35. Such high NCO/OH ratios have unexpectedly been found to provide good adhesion and especially good humidity adhesion and peel strength adhesion to fiberglass reinforced plastics or metal surfaces which are free from any surface treatment.
    Type: Grant
    Filed: January 8, 1993
    Date of Patent: September 18, 2001
    Inventors: Earl G. Melby, H. William Cocain