Patents by Inventor Eben Bayer

Eben Bayer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9803171
    Abstract: A living hydrated mycelium composite containing at least one of a combination of mycelium and fibers, mycelium and particles, and mycelium, particles and fibers is processed with a nutrient material to promote mycelia tissue growth; thereafter dehydrated to a moisture content of less than 50% by weight to deactivate the further growth of mycelia tissue; and then stored. The stored dehydrated mycelium composite is further processed by rehydrating to reactivate the mycelium and to initiate growth of at least one fruiting body.
    Type: Grant
    Filed: April 18, 2013
    Date of Patent: October 31, 2017
    Assignee: Ecovative Design LLC
    Inventors: Eben Bayer, Gavin McIntyre, Sarah Araldi
  • Patent number: 9801345
    Abstract: The composite material is comprised of a substrate of discrete particles and a network of interconnected mycelia cells bonding the discrete particles together. The composite material forms a core to which one or more boards of veneer material are bonded to form a panel.
    Type: Grant
    Filed: April 4, 2013
    Date of Patent: October 31, 2017
    Assignee: ECOVATIVE DESIGN LLC
    Inventors: Eben Bayer, Gavin McIntyre
  • Patent number: 9795088
    Abstract: A self-supporting composite material is made with a shape conforming to the shape of an enclosure within which the composite material is incubated and molded. In on embodiment, a lid with at least one extrusion is placed over the enclosure to form a void in the final product corresponding to the extrusion. In another embodiment, a tool with extruded features is pressed into a face of the product in the enclosure to mold features into the finished product.
    Type: Grant
    Filed: November 18, 2013
    Date of Patent: October 24, 2017
    Assignee: Ecovative Design LLC
    Inventors: Eben Bayer, Gavin McIntyre, Burt L. Swersey
  • Publication number: 20170253852
    Abstract: A method of fermenting mycelium composite materials wherein layers of fermentable material are stacked in alteration with ventilation layers with air being passed through the ventilation layers to remove heat and gas generated in the layers of fermentable material during fermentation thereof. The obtained composite materials may be formed into cohesive flat boards, such as are used in the manufacture of insulation or furniture.
    Type: Application
    Filed: March 6, 2017
    Publication date: September 7, 2017
    Inventors: Eben Bayer, Peter Mueller, Christopher Scully
  • Patent number: 9714180
    Abstract: The mat is formed of a saprophytic fungal strain and/or budding yeast, and a mass of particles wherein the fungus is characterized in producing an enzyme capable of breaking down polycyclic aromatic hydrocarbons. In a second embodiment, a mass of pellets is made from the mat for use in absorbing liquid animal waste.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: July 25, 2017
    Assignee: Ecovative Design LLC
    Inventors: Gavin McIntyre, Eben Bayer, Christopher Scully
  • Publication number: 20170049059
    Abstract: The composite material is comprised of a substrate of discrete particles and a network of interconnected mycelia cells bonding the discrete particles together. The composite material is a made by inoculating a substrate of discrete particles and a nutrient material with a preselected fungus. The fungus digests the nutrient material over a period of time sufficient to grow hyphae and to allow the hyphae to form a network of interconnected mycelia cells through and around the discrete particles thereby bonding the discrete particles together to form a self-supporting composite material. In another embodiment, the fungus is allowed to grow as a fruiting body out of the substrate and within an enclosure to completely fill the enclosure to form a self-supporting structure.
    Type: Application
    Filed: September 15, 2016
    Publication date: February 23, 2017
    Applicant: Ecovative Design LLC
    Inventors: Eben Bayer, Gavin Mclntyre
  • Publication number: 20170000040
    Abstract: The composite material is comprised of a substrate of discrete particles and a network of interconnected mycelia cells bonding the discrete particles together. The composite material is made by inoculating a substrate of discrete particles and a nutrient material with a preselected fungus. The fungus digests the nutrient material over a period of time sufficient to grow hyphae and to allow the hyphae to form a network of interconnected mycelia cells through and around the discrete particles thereby bonding the discrete particles together to form a self-supporting composite material.
    Type: Application
    Filed: September 15, 2016
    Publication date: January 5, 2017
    Inventors: Eben Bayer, Gavin R. McIntyre
  • Patent number: 9485917
    Abstract: The composite material is comprised of a substrate of discrete particles and a network of interconnected mycelia cells bonding the discrete particles together. The composite material is made by inoculating a substrate of discrete particles and a nutrient material with a preselected fungus. The fungus digests the nutrient material over a period of time sufficient to grow hyphae and to allow the hyphae to form a network of interconnected mycelia cells through and around the discrete particles thereby bonding the discrete particles together to form a self-supporting composite material. In another embodiment, the fungus is allowed to grow as a fruiting body out of the substrate and within an enclosure to completely fill the enclosure to form a self-supporting structure.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: November 8, 2016
    Assignee: ECOVATIVE DESIGN, LLC
    Inventors: Eben Bayer, Gavin McIntyre
  • Patent number: 9394512
    Abstract: The method of growing the basidiomycete mycelium includes inoculating a substrate that promotes the growth and differentiation of basidiomycete mycelium without supporting the production of a basidiocarp with a vegetative mycelium and thereafter incubating the inoculated substrate in a first incubation period at controlled temperature, humidity, light and carbon dioxide levels followed by a finishing incubation period.
    Type: Grant
    Filed: May 14, 2015
    Date of Patent: July 19, 2016
    Assignee: ECOVATIVE DESIGN LLC
    Inventors: Eben Bayer, Gavin R. McIntyre
  • Patent number: 9253889
    Abstract: An electrical circuit is comprised of a sheet of mycelium having a wiring pattern for an electrical circuit thereon. The sheet of mycelium is prepared from a solution of Potato Dextrose Broth and Potato Dextrose Agar that is inoculated with a macerated tissue culture including a filamentous fungi selected from the group consisting of Basidiomycota, Ascomycota and Zygomycota. A sheet of tissue that grows on the surface of the solution is extracted, plasticized and dried prior to being formed with the wiring pattern.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: February 2, 2016
    Assignee: Ecovative Design LLC
    Inventors: Eben Bayer, Gavin McIntyre
  • Publication number: 20150342138
    Abstract: A living hydrated mycelium composite containing at least one of a combination of mycelium and fibers, mycelium and particles, and mycelium, particles and fibers is processed with a nutrient material to promote mycelia tissue growth; thereafter dehydrated to a moisture content of less than 50% by weight to deactivate the further growth of mycelia tissue; and then stored in the form of pellets. The stored pellets may thereafter be re-hydrated and molded or cast into panels that can be separated into cubes or bricks that can be stacked and re-hydrated for making fabricated sections.
    Type: Application
    Filed: May 14, 2015
    Publication date: December 3, 2015
    Inventors: Eben Bayer, Gavin R. McIntyre
  • Publication number: 20150247115
    Abstract: The method of growing the basidiomycete mycelium includes inoculating a substrate that promotes the growth and differentiation of basidiomycete mycelium without supporting the production of a basidiocarp with a vegetative mycelium and thereafter incubating the inoculated substrate in a first incubation period at controlled temperature, humidity, light and carbon dioxide levels followed by a finishing incubation period.
    Type: Application
    Filed: May 14, 2015
    Publication date: September 3, 2015
    Inventors: Eben Bayer, Gavin R. McIntyre
  • Patent number: 8999687
    Abstract: The composite material is comprised of a substrate of discrete particles and a network of interconnected mycelia cells bonding the discrete particles together. The mycelia cells are selected from the group consisting of at least one of Agrocybe brasiliensi, Flammulina velutipes, Hypholomoa capnoides, Hypholoma sublaterium, Morchella angusticeps, Macrolepiota procera and Coprinus comatus. The fungus digests the nutrient material over a period of time sufficient to grow hyphae and to allow the hyphae to form a network of interconnected mycelia cells through and around the discrete particles thereby bonding the discrete particles together to form a self-supporting composite material.
    Type: Grant
    Filed: May 29, 2012
    Date of Patent: April 7, 2015
    Assignee: Rensselaer Polytechnic Institute
    Inventors: Eben Bayer, Gavin McIntyre, Burt L. Swersey
  • Publication number: 20150033620
    Abstract: A mycological biopolymer product consisting entirely of fungal mycelium is made by inoculating a nutritive substrate with a selected fungus in a sealed environment except for a void space, which space is subsequently filled with a network of undifferentiated fungal mycelium. The environmental conditions for producing the mycological biopolymer product, i.e. a high carbon dioxide (CO2) content (from 5% to 7% by volume) and an elevated temperature (from 85° F. to 95° F.), prevent full differentiation of the fungus into a mushroom. There are no stipe, cap, or spores produced. The biopolymer product grows into the void space of the tool, filling the space with an undifferentiated mycelium chitin-polymer, which is subsequently extracted from the substrate and dried.
    Type: Application
    Filed: July 21, 2014
    Publication date: February 5, 2015
    Inventors: Lucy Greetham, Gavin R. McIntyre, Eben Bayer, Jacob Winiski, Sarah Araldi
  • Publication number: 20140097008
    Abstract: An electrical circuit is comprised of a sheet of mycelium having a wiring pattern for an electrical circuit thereon. The sheet of mycelium is prepared from a solution of Potato Dextrose Broth and Potato Dextrose Agar that is inoculated with a macerated tissue culture including a filamentous fungi selected from the group consisting of Basidiomycota, Ascomycota and Zygomycota. A sheet of tissue that grows on the surface of the solution is extracted, plasticized and dried prior to being formed with the wiring pattern.
    Type: Application
    Filed: September 9, 2013
    Publication date: April 10, 2014
    Inventors: Eben Bayer, Gavin Mclntyre
  • Publication number: 20140080202
    Abstract: A self-supporting composite material is made with a shape conforming to the shape of an enclosure within which the composite material is incubated and molded. In on embodiment, a lid with at least one extrusion is placed over the enclosure to form a void in the final product corresponding to the extrusion. In another embodiment, a tool with extruded features is pressed into a face of the product in the enclosure to mold features into the finished product.
    Type: Application
    Filed: November 18, 2013
    Publication date: March 20, 2014
    Inventors: Eben Bayer, Gavin McIntyre, Burt L. Swersey
  • Publication number: 20140069004
    Abstract: The product is made, in part, of a network of interconnected mycelia cells forming a mass. In one embodiment, the mass includes one or more embedded elements, such as a panel. The mycelia cells form hyphae that bond directly to the embedded elements.
    Type: Application
    Filed: November 18, 2013
    Publication date: March 13, 2014
    Inventors: Eben Bayer, Gavin McIntyre, Burt L. Swersey
  • Publication number: 20140056653
    Abstract: The machine and method employ a moving fluid, either a gas or liquid that is moved through a three-dimensional cavity of a form covered in part with a filter material. The filler material is introduced to the fluid stream and is deposited in the three-dimensional cavity of the form as the moving fluid is filtered from the stream by the filter material.
    Type: Application
    Filed: August 21, 2013
    Publication date: February 27, 2014
    Inventors: Christopher Scully, Asa T. Snyder, Cameron M.L. Churchill, Ian Brondol, Eben Bayer
  • Publication number: 20130295368
    Abstract: The composite material is comprised of a substrate of discrete particles and a network of interconnected mycelia cells bonding the discrete particles together. The composite material forms a core to which one or more boards of veneer material are bonded to form a panel.
    Type: Application
    Filed: April 4, 2013
    Publication date: November 7, 2013
    Inventors: Eben Bayer, Gavin Mcintyre
  • Publication number: 20130280791
    Abstract: A living hydrated mycelium composite containing at least one of a combination of mycelium and fibers, mycelium and particles, and mycelium, particles and fibers is processed with a nutrient material to promote mycelia tissue growth; thereafter dehydrated to a moisture content of less than 50% by weight to deactivate the further growth of mycelia tissue; and then stored. The stored dehydrated mycelium composite is further processed by rehydrating to reactivate the mycelium and to initiate growth of at least one fruiting body.
    Type: Application
    Filed: April 18, 2013
    Publication date: October 24, 2013
    Inventors: Eben Bayer, Sarah Araldi, Gavin McIntyre