Abstract: A composition comprising a fluid, and a material dispersed in the fluid, the material made up of particles having a complex three dimensional surface area such as a sharp blade-like surface, the particles having an aspect ratio larger than 0.7 for promoting kinetic boundary layer mixing in a non-linear-viscosity zone. The composition may further include an additive dispersed in the fluid. The fluid may be a thermopolymer material. A method of extruding the fluid includes feeding the fluid into an extruder, feeding additives into the extruder, feeding a material into the extruder, passing the material through a mixing zone in the extruder to disperse the material within the fluid wherein the material migrates to a boundary layer of the fluid to promote kinetic mixing of the additives within the fluid, the kinetic mixing taking place in a non-linear viscosity zone.

Abstract: Enhanced heat transfer by kinetic movement of boundary layer film by introducing particles with specialized surfaces. A boundary layer is stagnant, reducing heat transfer into a flowing fluid. Boundary layer heat transfer is primarily conduction. The introduction of specialized particles into fluid promotes boundary layer mixing, thereby converting conduction to convection through the film. Particles of the invention tumble while mixing the boundary layer, which provides low surface area energy sites around the particles. Kinetic movement increases nucleation formation for gas phase transfer during boiling. Metal and ceramic nanoparticles in fluids increase fluid thermal conductivity. By modifying surface characteristics of such nanoparticles to promote boundary layer mixing, fluid heat transfer and thermal conductivity will increase.