Abstract: An apparatus and method for estimating rotor angle information for the control of permanent magnet AC motors having sinusoidal current excitation. The disclosed motor drive can provide full load operation at very low speeds including zero speed without the use of a shaft position sensing device. The rotor angle is estimated through injection of high frequency current, and rotor angle is extracted by a signal-conditioning algorithm, which utilizes current amplitude differential to discriminate the rotor angle. Rotor angle magnetic axis orientation (North or South pole) at startup is detected by comparing time average current ripple (at signal injection frequency) content between two different levels of d-axis current injection.

Abstract: A method and system for reducing audible motor noise in a system for reconstructing motor phase current from a DC bus current comprising current pulses on a DC bus in a PWM inverter motor drive system having a PWM cycle, and for controlling the motor, which forms a command voltage vector according to a space vector modulation arrangement for controlling the motor; measures the DC bus current on the DC bus supplying power to the inverter to reconstruct said motor phase current; and determines when the command voltage vector results in an inverter switching state that prevents the measuring of the DC bus current from accurately indicating motor phase current.

Abstract: A startup failure detection system provides an indication of motor startup failure based on a flux amplitude signal value. The flux amplitude signal is derived from motor flux estimations in combination with a rotor angle estimation. The flux amplitude signal value is compared to an upper and lower threshold value, and a startup failure is indicated if the flux amplitude signal value is outside the range determined by the upper and lower threshold value. The motor drive system can be set to attempt a restart when a motor drive startup failure is detected, with the retrial current, duration and the total number of retrials being user selectable.

Abstract: A method for detecting a loss of a phase in a multiphase rotating field machine, the method comprising providing a first electrical current into the machine windings to cause the current vector to assume a first current vector position, sensing a first current in at least one selected phase winding of the machine, comparing the sensed first current in the at least one selected phase winding with a first calculated current for the selected phase winding, and detecting that a first phase fault has occurred if the first calculated and sensed first currents differ by more than a predetermined value.

Abstract: A gate driver for a power switch, comprising a gate drive circuit coupled to the gate of the power switch for at least one of turning on and turning off the power switch; a gate voltage control circuit in the gate drive circuit for controlling a voltage applied to the gate of the power switch during at least one of turning on and turning off the power switch; and a signal supplied to the gate voltage control circuit indicative of a voltage rate of change per unit time to be applied in at least one of turning on and turning off the power switch.

Abstract: A motor drive system control provides global closed loop feedback to cooperatively operate system components to adaptively reduce noise and provide noise cancellation feedback. An active EMI filter reduces differential and common mode noise on an input and provides a noise level indication to a system controller. Power switches in both a power converter and power inverter are cooperatively controlled with dynamic dv/dt control to reduce switching noise according to a profile specified by the controller. The dv/dt control is provided as an analog signal to a high voltage IC and codified as a pulse width for a level shifting circuit supplying control signals to the high voltage gate drive. A noise extraction circuit and technique obtain fast noise sampling to permit noise cancellation and adaptive noise reduction.

Abstract: A technique for reconstructing phase currents based on measurements of a DC bus current. Non-observable regions of DC bus current samples to reconstruct phase currents are reduced in size by using two phase space vector modulation. The non-observable regions can be further reduced by omitting deadtime insertions for switch actuations when output current is higher than a given threshold. Voltage command vectors in non-observable areas can be formed by two additive vectors of differing phase and magnitude to obtain an observable DC bus current reflecting phase current. The additive vectors have the same combined time average value as that of the voltage command vector.

Abstract: A DC offset compensation system and method significantly reduce a DC offset voltage in the voltage feedback loop of an AC motor drive control system. A control voltage error signal is demodulated and filtered and applied to the closed loop voltage feedback signals to compensate for DC offset voltages in the closed loop voltage feedback. A frequency discriminator tuned to the fundamental motor frequency improves the precision of the DC offset detection. A startup flux DC offset compensation operates to eliminate initial startup flux DC offset. Motor flux compensation is improved through a variable flux filter time constant.

Abstract: A method and system for modifying an estimated rotor angle for improved efficiency in a PMSM drive system. A module monitors a run command, a torque command, and an estimated speed; and in response thereto, generates an output correction angle for modifying the estimated rotor angle. The output correction angle may be added to the estimated rotor angle. The output correction angle may be generated only for predetermined conditions of said run command, torque command, and speed. In particular, the output correction angle may be generated (1) when the run command is asserted, (2) when the torque command is above a predetermined level, and (3) when variations in the speed are within predetermined limits.