Patents by Inventor Edmund A. Cortellini

Edmund A. Cortellini has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11181321
    Abstract: A ceramic liner can include a monolithic body having a surface portion and a bulk portion. The surface portion can have a thickness less than the total thickness of the monolithic body. The monolithic body can include an amorphous phase. The amorphous phase can be discontinuous. At least one member of the discontinuous phase can be embedded in the surface portion. The bulk portion can be substantially free of the amorphous phase. A method of forming a ceramic liner can include providing a furnace with a coating and a bulk material of the ceramic liner and heating the bulk material and the coating. In an embodiment, a coated lining form can be used to provide the coating. In a particular embodiment, the coating can be transferred to the bulk material from the coated lining form.
    Type: Grant
    Filed: April 8, 2019
    Date of Patent: November 23, 2021
    Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: John Carl Walsh, III, Michael P. Schnelzer, Edmund A. Cortellini
  • Publication number: 20190234687
    Abstract: A ceramic liner can include a monolithic body having a surface portion and a bulk portion. The surface portion can have a thickness less than the total thickness of the monolithic body. The monolithic body can include an amorphous phase. The amorphous phase can be discontinuous. At least one member of the discontinuous phase can be embedded in the surface portion. The bulk portion can be substantially free of the amorphous phase. A method of forming a ceramic liner can include providing a furnace with a coating and a bulk material of the ceramic liner and heating the bulk material and the coating. In an embodiment, a coated lining form can be used to provide the coating. In a particular embodiment, the coating can be transferred to the bulk material from the coated lining form.
    Type: Application
    Filed: April 8, 2019
    Publication date: August 1, 2019
    Inventors: John Carl WALSH III, Michael P. SCHNELZER, Edmund A. CORTELLINI
  • Patent number: 10295260
    Abstract: A ceramic liner can include a monolithic body having a surface portion and a bulk portion. The surface portion can have a thickness less than the total thickness of the monolithic body. The monolithic body can include an amorphous phase. The amorphous phase can be discontinuous. At least one member of the discontinuous phase can be embedded in the surface portion. The bulk portion can be substantially free of the amorphous phase. A method of forming a ceramic liner can include providing a furnace with a coating and a bulk material of the ceramic liner and heating the bulk material and the coating. In an embodiment, a coated lining form can be used to provide the coating. In a particular embodiment, the coating can be transferred to the bulk material from the coated lining form.
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: May 21, 2019
    Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: John Carl Walsh, III, Michael P. Schnelzer, Edmund A. Cortellini
  • Patent number: 10093580
    Abstract: A refractory article can include a body including a content of alumina of at least 60 wt %, a content of silica of not greater than 20 wt %, a content of zirconia of not greater than 20 wt % for a total weight of the body. In a particular embodiment, the body includes a third phase including composite grains including mullite and zirconia. The third phase including the composite grains can be present within a range including at least 1 wt % and not greater than 35 wt % for a total weight of the body.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: October 9, 2018
    Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: Allan R. Case, Edmund A. Cortellini, Hansong Huang, Melanie Kuhn, Nancy F. Levoy, Wesley S. Towle
  • Publication number: 20180105467
    Abstract: A refractory article can include a body including a content of alumina of at least 60 wt %, a content of silica of not greater than 20 wt %, a content of zirconia of not greater than 20 wt % for a total weight of the body. In a particular embodiment, the body includes a third phase including composite grains including mullite and zirconia. The third phase including the composite grains can be present within a range including at least 1 wt % and not greater than 35 wt % for a total weight of the body.
    Type: Application
    Filed: July 31, 2017
    Publication date: April 19, 2018
    Inventors: Allan R. Case, Edmund A. Cortellini, Hansong Huang, Melanie Kuhn, Nancy F. Levoy, Wesley S. Towle
  • Publication number: 20180106547
    Abstract: A ceramic liner can include a monolithic body having a surface portion and a bulk portion. The surface portion can have a thickness less than the total thickness of the monolithic body. The monolithic body can include an amorphous phase. The amorphous phase can be discontinuous. At least one member of the discontinuous phase can be embedded in the surface portion. The bulk portion can be substantially free of the amorphous phase. A method of forming a ceramic liner can include providing a furnace with a coating and a bulk material of the ceramic liner and heating the bulk material and the coating. In an embodiment, a coated lining form can be used to provide the coating. In a particular embodiment, the coating can be transferred to the bulk material from the coated lining form.
    Type: Application
    Filed: October 18, 2017
    Publication date: April 19, 2018
    Inventors: John Carl Walsh, III, Michael P. Schnelzer, Edmund A. Cortellini
  • Patent number: 9758434
    Abstract: A refractory article can include a body including a content of alumina of at least 60 wt %, a content of silica of not greater than 20 wt %, a content of zirconia of not greater than 20 wt % for a total weight of the body. In a particular embodiment, the body includes a third phase including composite grains including mullite and zirconia. The third phase including the composite grains can be present within a range including at least 1 wt % and not greater than 35 wt % for a total weight of the body.
    Type: Grant
    Filed: May 27, 2016
    Date of Patent: September 12, 2017
    Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: Allan R. Case, Edmund A. Cortellini, Hansong Huang, Melanie Kuhn, Nancy F. Levoy, Wesley S. Towle
  • Publication number: 20160347664
    Abstract: A refractory article can include a body including a content of alumina of at least 60 wt %, a content of silica of not greater than 20 wt %, a content of zirconia of not greater than 20 wt % for a total weight of the body. In a particular embodiment, the body includes a third phase including composite grains including mullite and zirconia. The third phase including the composite grains can be present within a range including at least 1 wt % and not greater than 35 wt % for a total weight of the body.
    Type: Application
    Filed: May 27, 2016
    Publication date: December 1, 2016
    Inventors: Allan R. Case, Edmund A. CORTELLINI, Hansong HUANG, Melanie KUHN, Nancy F. LEVOY, Wesley S. TOWLE
  • Patent number: 9006121
    Abstract: A pipe choke for use in drilling and mining operations comprising a body including a first end and a second end configured to couple to a pipe, an opening extending through the body from the first end to the second end, and wherein the body includes a first phase comprising recrystallized silicon carbide and a second phase comprising silicon.
    Type: Grant
    Filed: December 31, 2012
    Date of Patent: April 14, 2015
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Christopher J. Reilly, Edmund A. Cortellini, Robin M. Harrington
  • Patent number: 8865607
    Abstract: A composite article including a body made of recrystallized silicon carbide and an infiltrant, wherein the body comprises a static impact resistance of at least about 1800 MPa.
    Type: Grant
    Filed: November 21, 2011
    Date of Patent: October 21, 2014
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Christopher J. Reilly, Edmund A. Cortellini, Robin M. Harrington
  • Patent number: 8741797
    Abstract: A composite article having a body including a first phase that includes a nitride material, a second phase that includes a carbide material, and a third phase having one of an amorphous phase material with a nitrogen content of at least about 1.6 wt % or an amorphous phase material comprising carbon.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: June 3, 2014
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Christopher J. Reilly, Vimal K. Pujari, Edmund A. Cortellini, David M. McElwee
  • Patent number: 8664135
    Abstract: An article including a monolithic crucible body comprising silicon oxynitride (SixNyO, wherein x>0 and y>0), wherein the silicon oxynitride extends throughout the entire volume of the monolithic crucible body.
    Type: Grant
    Filed: December 28, 2011
    Date of Patent: March 4, 2014
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Edmund A. Cortellini, Christopher J. Reilly, Vimal K. Pujari
  • Publication number: 20130168079
    Abstract: A pipe choke for use in drilling and mining operations comprising a body including a first end and a second end configured to couple to a pipe, an opening extending through the body from the first end to the second end, and wherein the body includes a first phase comprising recrystallized silicon carbide and a second phase comprising silicon.
    Type: Application
    Filed: December 31, 2012
    Publication date: July 4, 2013
    Inventors: Christopher J. Reilly, Edmund A. Cortellini, Robin M. Harrington
  • Publication number: 20130090228
    Abstract: A composite article having a body including a first phase that includes a nitride material, a second phase that includes a carbide material, and a third phase having one of an amorphous phase material with a nitrogen content of at least about 1.6 wt % or an amorphous phase material comprising carbon.
    Type: Application
    Filed: September 27, 2012
    Publication date: April 11, 2013
    Inventors: Christopher J. Reilly, Vimal K. Pujari, Edmund A. Cortellini, David M. McElwee
  • Publication number: 20120208690
    Abstract: An article including a monolithic crucible body comprising silicon oxynitride (SixNyO, wherein x>0 and y>0), wherein the silicon oxynitride extends throughout the entire volume of the monolithic crucible body.
    Type: Application
    Filed: December 28, 2011
    Publication date: August 16, 2012
    Applicant: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Edmund A. Cortellini, Christopher J. Reilly, Vimal K. Pujari
  • Publication number: 20120165179
    Abstract: A composite article including a body made of recrystallized silicon carbide and an infiltrant, wherein the body comprises a static impact resistance of at least about 1800 MPa.
    Type: Application
    Filed: November 21, 2011
    Publication date: June 28, 2012
    Applicant: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Christopher J. Reilly, Edmund A. Cortellini, Robin M. Harrington
  • Patent number: 8003557
    Abstract: A reaction sintered silicon carbide-based product, including a silicon carbide component, a bond component, wherein the bond component includes silicon oxynitride in excess of any silicon nitride of the bond component, and at least one boron component residual to an amount present prior to reaction sintering to cause increased resistance of the reaction sintered silicon carbide-based product to volume change under oxidative stress, and methods of making the same.
    Type: Grant
    Filed: June 12, 2009
    Date of Patent: August 23, 2011
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Nancy P. Levoy, Edmund A. Cortellini, Eric Jorge
  • Publication number: 20110151192
    Abstract: An electrostatic dissipative (ESD) article includes a body having a volume resistivity within a range between about 104 ohm-cm and about 1010 ohm-cm as measured at 23° C. and 500 V. The body also has a first phase including a nitride, a second phase including a carbide, and a third phase including an oxide material.
    Type: Application
    Filed: November 22, 2010
    Publication date: June 23, 2011
    Applicant: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: Christopher J. Reilly, Edmund A. Cortellini
  • Publication number: 20090312173
    Abstract: A reaction sintered silicon carbide-based product, including a silicon carbide component, a bond component, wherein the bond component includes silicon oxynitride in excess of any silicon nitride of the bond component, and at least one boron component residual to an amount present prior to reaction sintering to cause increased resistance of the reaction sintered silicon carbide-based product to volume change under oxidative stress, and methods of making the same.
    Type: Application
    Filed: June 12, 2009
    Publication date: December 17, 2009
    Inventors: Nancy F. Levoy, Edmund A. Cortellini, Eric Jorge
  • Patent number: 5876584
    Abstract: A method of producing aluminum, comprising the steps of:a) providing an aluminum reduction Hall cell for reduction of alumina in molten fluoride electrolyte containing cryolite, the cell comprising a cathode, an anode and a sidewall, the sidewall having a thickness and comprising:i) a lining consisting essentially of a material selected from the group consisting of silicon nitride, silicon carbide, and boron carbide, and having a density of at least 95% of theoretical density, and no apparent porosity, andii) an insulating layer backing the lining,b) contacting the lining with an electrolyte comprising at least 60% cryolite and having a temperature of between 650.degree. C. and 1100.degree. C.
    Type: Grant
    Filed: October 11, 1997
    Date of Patent: March 2, 1999
    Assignee: Saint-Gobain Industrial Ceramics, Inc.
    Inventor: Edmund A. Cortellini