Abstract: A laser package comprises a laser diode source having a first Fabry-Perot cavity between a highly reflective back facet and low reflective front facet for providing a first light output for an optical application. A light monitor is positioned adjacent to the back facet and aligned to receive a second light output from the laser diode back facet. A pigtail fiber having a lensed fiber input end is positioned from the laser diode front facet to form an optical coupling region and is aligned relative to the lasing cavity to receive the first light output into the fiber, the light output exiting the package for coupling to the application. A portion of the first light output from the lasing cavity is reflected off the lensed fiber input end with a portion directed back into the lasing cavity and another portion reflected off of the laser diode front facet.

Abstract: A laser package comprises a laser diode source having a first Fabry-Perot cavity between a highly reflective back facet and low reflective front facet for providing a first light output for an optical application. A light monitor is positioned adjacent to the back facet and aligned to receive a second light output from the laser diode back facet. A pigtail fiber having a lensed fiber input end is positioned from the laser diode front facet to form an optical coupling region and is aligned relative to the lasing cavity to receive the first light output into the fiber, the light output exiting the package for coupling to the application. A portion of the first light output from the lasing cavity is reflected off the lensed fiber input end with a portion directed back into the lasing cavity and another portion reflected off of the laser diode front facet.

Abstract: Laser modules that are operated intermittently are prone to stop operating after only a few thousand cycles or less. The laser modules sometimes experience a significant increase in operating temperature before they stop operating and, in some cases, manifest an opening of the electrical circuit that connects the laser diodes in the stack of laser subassemblies. In extreme cases, the laser module disintegrates into component subassemblies. These problems arise from structural failures in affixing agents like solder that are used to affix component parts to each other. The structural failures are caused by cyclical thermal expansion and contraction of component parts that exceed the elastic limit of the solder.

Abstract: Coherent light sources combining a semiconductor optical source with a light diverging region, such as a flared resonator type laser diode or flared amplifier type MOPA, with a single lens adapted to correct the astigmatism of the light beam emitted from the source is disclosed. The lens has an acircular cylindrical or toroidal first surface and an aspheric or binary diffractive second surface. The first surface has a curvature chosen to substantially equalize the lateral and transverse divergences of the astigmatic beam. Sources with an array of light diverging regions producing an array of astigmatic beams and a single astigmatism-correcting lens array aligned with the beams are also disclosed. The single beam source can be used in systems with frequency converting nonlinear optics. The array source can be stacked with other arrays to produce very high output powers with high brightness.

Abstract: A system and method for operating a high power laser diode device with high efficiency coupling of a laser diode bar. The laser diode bar and a micro-cylinder lens are vertically oriented in a device package, such that the array axis of the laser bar and the longitudinal axis of the micro-cylinder lens are aligned substantially parallel to a gravity vector. In the two different embodiments disclosed, either initial collimation of the fast-axis divergence or, alternatively, initial collimation of both the fast-axis and slow-axis divergences take place before beam reformatting via a beam array turning mirror. Additionally, the vertical orientation of these components is combined with methods of compensating for the bending or "smile" of the laser diode bar to provide for optimal output beam coupling, resulting in a uniform far field intensity distribution.

Abstract: Coherent light sources combining a semiconductor optical source with a light diverging region, such as a flared resonator type laser diode or flared amplifier type MOPA, with a single lens adapted to correct the astigmatism of the light beam emitted from the source is disclosed. The lens has an acircular cylindrical or toroidal first surface and an aspheric or binary diffractive second surface. The first surface has a curvature chosen to substantially equalize the lateral and transverse divergences of the astigmatic beam. Sources with an array of light diverging regions producing an array of astigmatic beams and a single astigmatism-correcting lens array aligned with the beams are also disclosed. The single beam source can be used in systems with frequency converting nonlinear optics. The array source can be stacked with other arrays to produce very high output powers with high brightness.

Abstract: A semiconductor laser that includes a monolithic submount with a light emitting source aligned along one side thereby defining a radiation path over which the emitted light propagates. The submount includes two notches that flank the light emitting source. A micro-lens is mounted adjacent to the light emitting source by attaching to the submount with either epoxy or solder. Finally, the components of the semiconductor laser have matching coefficients of thermal expansion so that the optical alignment of the light emitting source and the micro-lens is maintained notwithstanding thermal cycling.