Abstract: A heat exchanger for providing charged air to a vehicle is described. The heat exchanger includes a plurality of heat exchange elements, and at least one passage. The plurality of heat exchange elements is stacked together in between a pair of side plates, and ends of the plurality of heat exchange elements are received in a pair of headers to configure a fluid circuit. The at least one passage is formed in a first heat exchange element amongst the plurality of heat exchange elements, along with the plurality of heat exchange elements and the first heat exchange element is formed above at least few heat exchange elements of the plurality of heat exchange elements.

Abstract: A tank assembly includes a heat exchanger tank and at least one side plate. Each heat exchanger tank includes a pair of foot portions and a pair of top portions. The foot portions are crimped to a corresponding header of a heat exchanger core. The top portions are configured with first engagement elements. The at least one side plate is disposed on at least one side of the heat exchanger core and is configured with second engagement elements. The second engagement elements engage with the corresponding first engagement elements to urge the heat exchanger tank towards the header.