Abstract: A torque transmitting shaft includes a first member and a second member. The first member extends along an axis and has an inner surface extending between a first end and a second end. The inner surface defines a plurality of first engagement elements disposed proximate the first end. The second member extends along the second axis and has a first end portion and an intermediate portion extending from the first end portion. An end of the intermediate portion is fixedly attached to the second end. The first end portion has a first spline portion and each member of the first spline portion is received within corresponding engagement elements of the plurality of first engagement elements.

Abstract: A torque transmitting shaft includes a first member and a second member. The first member extends along an axis and has an inner surface extending between a first end and a second end. The inner surface defines a plurality of first engagement elements disposed proximate the first end. The second member extends along the second axis and has a first end portion and an intermediate portion extending from the first end portion. An end of the intermediate portion is fixedly attached to the second end. The first end portion has a first spline portion and each member of the first spline portion is received within corresponding engagement elements of the plurality of first engagement elements.

Abstract: A torque transmitting shaft includes a first member and a second member. The first member has an inner surface that defines a plurality of engagement elements. The second member has a first end portion, a second end portion, and an intermediate portion. The first end portion of the second member defines a splined portion. Each member of the splined portion is received within corresponding engagement elements of the plurality of engagement elements. Each member of the splined portion includes a first protrusion that engages the inner surface of the first member.

Abstract: A torque transmitting shaft includes a first member and a second member. The first member extends along an axis and has an inner surface extending between a first end and a second end. The inner surface defines a plurality of first engagement elements disposed proximate the first end. The second member extends along the second axis and has a first end portion and an intermediate portion extending from the first end portion. An end of the intermediate portion is fixedly attached to the second end. The first end portion has a first spline portion and each member of the first spline portion is received within corresponding engagement elements of the plurality of first engagement elements.

Abstract: A tripot constant velocity joint includes a housing defining a guide channel. A spider member is received within the housing and includes a trunnion having a functional outer surface with a convex profile defined by a first principal radius of curvature and a second principal radius of curvature different from the first principal radius of curvature. A first inner surface of a first ball member engages the functional outer surface of the trunnion. A first outer surface of the first ball member is provided with a non-symmetric piecewise continuous profile that engages the first sidewall.

Abstract: A component of a torque-transmitting joint is provided that includes bearing surfaces that engage adjacent components, wherein the bearing surfaces of the plurality of trunnions define unique surface texturing and lubrication. Additional configurations of the torque-transmitting joint, methods of manufacture, and methods of dimensional inspection are also provided by the present disclosure. As a result, break-in time and generated axial force (GAF) of the torque-transmitting joint are significantly reduced.

Abstract: A tripot universal joint includes a first rotatable shaft member having a longitudinal axis and three longitudinal guide channels, each having two opposing concave side surfaces and a back surface. The joint also includes a rotatable second shaft member having a longitudinal axis and comprising a spider having three radially extending trunnions equally, each of the trunnions having a convex outer surface disposed within an associated longitudinal guide channel. The joint further includes three rotatable ball assemblies, each disposed on a convex outer surface of a trunnion, each ball assembly having an outer ball with a convex outer surface that is disposed within the concave side surfaces of the longitudinal guide channel with which it is associated for moveable engagement within the channel and an inner ball with an inner surface that is rotatably disposed on the convex surface of the trunnion with a detachably reattachable coupling.

Abstract: A constant velocity joint includes an outer member defining an interior opening and a plurality comprising at least four grooves disposed within the interior opening and extending along a first longitudinal axis with each of the grooves being parallel to the other grooves and the first longitudinal axis, and an inner member disposed within the interior opening having a second longitudinal axis and defining a plurality of pockets corresponding to the grooves disposed radially about the second longitudinal axis with each of the plurality of pockets opposing one of the plurality of grooves. The joint further includes a plurality of drive balls corresponding to the grooves, each drive ball having a spherical shape and rotatably disposed within one of the plurality of pockets and moveably disposed within one of the plurality of grooves, wherein the outer member, inner member and plurality of drive balls comprise a constant velocity joint.

Abstract: A tripot universal joint includes a first rotatable shaft member having a first longitudinal axis and three longitudinal guide channels disposed parallel to the first longitudinal axis, each having two opposing concave side surfaces and a back surface. The joint also includes a rotatable second shaft member having a second longitudinal axis and comprising a spider having three radially extending trunnions equally, each of the trunnions having a convex outer surface disposed within an associated longitudinal guide channel. The joint further includes three rotatable rollers, each rotatably disposed on a convex outer surface of a respective trunnion, each roller having a convex outer surface that is configured for disposition within the concave side surfaces of the longitudinal guide channel with which it is associated for moveable engagement within the channel and an inner surface that is rotatably disposed on the convex surface of the trunnion.

Abstract: A constant velocity joint includes an outer member defining an interior opening and a plurality comprising at least four grooves disposed within the interior opening and extending along a first longitudinal axis with each of the grooves being parallel to the other grooves and the first longitudinal axis, and an inner member disposed within the interior opening having a second longitudinal axis and defining a plurality of pockets corresponding to the grooves disposed radially about the second longitudinal axis with each of the plurality of pockets opposing one of the plurality of grooves. The joint further includes a plurality of drive balls corresponding to the grooves, each drive ball having a spherical shape and rotatably disposed within one of the plurality of pockets and moveably disposed within one of the plurality of grooves, wherein the outer member, inner member and plurality of drive balls comprise a constant velocity joint.

Abstract: A tripot universal joint includes a first rotatable shaft member having a longitudinal axis and three longitudinal guide channels, each having two opposing concave side surfaces and a back surface. The joint also includes a rotatable second shaft member having a longitudinal axis and comprising a spider having three radially extending trunnions equally, each of the trunnions having a convex outer surface disposed within an associated longitudinal guide channel. The joint further includes three rotatable ball assemblies, each disposed on a convex outer surface of a trunnion, each ball assembly having an outer ball with a convex outer surface that is disposed within the concave side surfaces of the longitudinal guide channel with which it is associated for moveable engagement within the channel and an inner ball with an inner surface that is rotatably disposed on the convex surface of the trunnion with a detachably reattachable coupling.

Abstract: A tripot universal joint includes a first rotatable shaft member having a first longitudinal axis and three longitudinal guide channels disposed parallel to the first longitudinal axis, each having two opposing concave side surfaces and a back surface. The joint also includes a rotatable second shaft member having a second longitudinal axis and comprising a spider having three radially extending trunnions equally, each of the trunnions having a convex outer surface disposed within an associated longitudinal guide channel. The joint further includes three rotatable rollers, each rotatably disposed on a convex outer surface of a respective trunnion, each roller having a convex outer surface that is configured for disposition within the concave side surfaces of the longitudinal guide channel with which it is associated for moveable engagement within the channel and an inner surface that is rotatably disposed on the convex surface of the trunnion.

Abstract: The present invention provides a stroking ball-type constant velocity joint including a plurality of straight grooves and a plurality of cross grooves. The straight and cross grooves can be disposed along the interior of the joint in alternating fashion. For example, a cross groove passageway can be positioned between two straight groove passageways. The inner joint member can include helical grooves extending in a right-hand direction and in a left-hand direction. The helical grooves can be disposed in alternating fashion such that a left-handed groove is disposed between two right-handed grooves.