Abstract: Systems, methods, and apparatus for ultra-sonic inspection of a surface are described. An example system may include an inspection robot structured to move in a direction of travel on an inspection surface. The inspection robot may include a payload including a first ultrasonic (UT) phased array and a second UT phased array, the first UT phased array and the second UT phased array being arranged in a parallel configuration. The inspection robot may include a rastering device structured to move the payload in a direction of inspection, the direction of inspection being distinct from the direction of travel and the direction of inspection being distinct from the parallel configuration of the first UT phased array and the second UT phased array.

Abstract: Inspection robots and methods for inspection of curved surfaces with sensors at selected horizontal distances are described. An example of such an inspection robot includes a housing; a drive module with a wheel and a motor operatively linked to the housing, a plurality of sensor sleds, and a payload. The payload, which is coupled to the housing, may include a first and a second rail component, each with at least one connector, where the rail components are connectable at a first selected position of a plurality of discrete engagement positions. Each of the rail components may be structured to support at least one of the plurality of sleds where each of the plurality of sleds is coupled to the payload at a respective selected horizontal position such that the plurality of sleds are at selected horizontal distances from each other.

Abstract: An example payload for an inspection robot having a mounting rail to inspect an inspection surface, the payload including a wedge element; and a probe holder, including: a mounting rail connection member structured to connect to the mounting rail; a wedge element holder structured to hold the wedge element; a spring-loaded member structured to connect to the mounting rail connection member and to provide a selected vertical force on the wedge element holder; and an extended member structured to connect to the spring-loaded member between a first end and a second end, and to connect to the wedge element holder at the second end.

Abstract: Systems, methods, and apparatus for temperature control and active cooling of an inspection robot are disclosed. An example apparatus may include a temperature determination circuit to interpret an inspection temperature value, a temperature management circuit to determine a temperature management command in response to the inspection temperature value, and a temperature response circuit to provide the temperature management command to a temperature management device associated with an inspection robot.

Abstract: Methods and inspection robots with on body configuration are described. An example inspection robot may have a center body with a plurality of connected drive modules, each drive module having a sensing circuit to measure a drive module operating characteristic, and a visual indicator circuit to output a first visual indicator corresponding to the drive module operating characteristic. The visual indicator circuits of each of the plurality of drive modules are positioned to be simultaneously visible at a point of view.

Abstract: Robotic systems for ultrasonic surface inspection using shaped elements are described. An example system may have an inspection robot structured to move in a direction of travel on an inspection surface. The inspection robot may include: a payload having a first ultrasonic (UT) phased array and a second UT phased array, a rastering device operatively coupled to the payload, and structured to execute reciprocating motion of the payload, and a means for inspecting a weld affected region of the inspection surface on three (3) axes of inspection.

Abstract: A prism for reflecting a laser includes: a single mounting cap at a first end of the prism, and first to seventh trihedral corner (TC) reflectors, each including a reflective surface including: three side edges, and three corners at respective intercept points between the side edges, wherein the seventh TC reflector, among the first to seventh TC reflectors, is on a second end of the prism opposite to the first end of the prism.

Abstract: A prism for reflecting a laser includes: a single mounting cap at a first end of the prism, and first to seventh trihedral corner (TC) reflectors, each including a reflective surface including: three side edges, and three corners at respective intercept points between the side edges, wherein the seventh TC reflector, among the first to seventh TC reflectors, is on a second end of the prism opposite to the first end of the prism.

Abstract: Inspection robot and methods utilizing coolant for temperature management are described. An example inspection robot may include a housing with a couplant retaining chamber, and an electronic board selectively thermally coupled to the couplant retaining chamber. The inspection robot may include a couplant input port coupling a couplant source to a couplant flow path, a drive module coupled to the housing, and a payload with at least one sensor, where the payload is coupled to the housing. The couplant flow path is fluidly coupling the couplant input port to the couplant retaining chamber.

Abstract: Systems, methods, and apparatus for ultra-sonic inspection of a surface are described. An example system may include an inspection robot structured to move in a direction of travel on an inspection surface. The inspection robot may include a payload including a first ultrasonic (UT) phased array and a second UT phased array, the first UT phased array and the second UT phased array being arranged in a parallel configuration. The inspection robot may include a rastering device structured to move the payload in a direction of inspection, the direction of inspection being distinct from the direction of travel and the direction of inspection being distinct from the parallel configuration of the first UT phased array and the second UT phased array.

Abstract: A prism for reflecting a laser includes: a single mounting cap at a first end of the prism, and first to seventh trihedral corner (TC) reflectors, each including a reflective surface including: three side edges, and three corners at respective intercept points between the side edges, wherein the seventh TC reflector, among the first to seventh TC reflectors, is on a second end of the prism opposite to the first end of the prism.

Abstract: Systems for assessment of weld adjacent heat affected zones are described. An example system may include an inspection robot having a first payload comprising a first plurality of ultrasonic (UT) phased arrays, and a second payload comprising a second plurality of ultrasonic (UT) phased arrays. The inspection robot is configured to move in a direction of travel corresponding to a weld of an inspection surface, and the first payload is structured to measure characteristics of a first region of the inspection surface on a first side of the weld while the second payload is structured to measure characteristics of a second region of the inspection surface on a second side of the weld.

Abstract: Robotic systems for surface inspection with simultaneous measurements at multiple orientations are described. An example inspection system may include a robot for traversing an inspection surface, the robot having an inspection payload to support an inspection element with two phased array UT elements, the first phased array at a first surface orientation and the second phased array at a second surface orientation, both orientations relative to the inspection surface. Each of the inspection elements includes a couplant connection structured to receive couplant from the robot. The inspection further includes a tether fluidly coupling a couplant source to the robot.

Abstract: Robotic systems for rapid ultrasonic surface inspection are described. An example system may have an inspection robot to move in a direction of travel on an inspection surface. The robot may have a payload with a first and a second ultrasonic (UT) phased array, and a rastering device that executes a reciprocating motion of the payload. The system may have an inspection controller with a positioning circuit to provide an inspection position command, an inspection circuit to provide a rastering position command and an interrogation command. The robot is responsive to the inspection position command to move to an inspection position, and the rastering device is responsive to the rastering position command to move the payload through at least a portion of a range of reciprocating motion. The UT phased arrays are responsive to the interrogation command to perform an inspection on three axes of inspection.

Abstract: An inspection robot positioning system includes a first position sensor configured to provide a first position value, a second position sensor configured to provide a second position value, and a controller configured to determine a position description for an inspection robot in response to the first position value and the second position value, the position description including a robot position value of the inspection robot on an inspection surface.

Abstract: Methods and apparatus for verifiable inspection operations are described. An example apparatus may have an inspection description circuit to interpret an inspection definition value and a payload status circuit to provide a payload identification value in response to at least one of a payload specific configuration or signals from a payload. The example apparatus may also have an inspection integrity circuit to determine an inspection description value in response to the inspection definition value and the payload identification value and an inspection reporting circuit to communicate the inspection description value to an external device.

Abstract: Systems for ultrasonic measurements of an inspection surface is described. An inspection robot with a payload moves in a direction of travel across an inspection surface. The payload has two sensor holders, the first sensor holder to hold a first UT array at a first orientation and the second to hold a second UT array at a second orientation A sensor holder linking component holds the two UT phased arrays in a parallel configuration along their long edges. An arm of the payload may be pivotably connected to both the sensor linking component at one end and a lift connection element on the other end. The lift component has a lift motor to raise the lift connection element. A rastering device moves the payload in a direction of inspection which is distinct from both the direction of travel and the parallel configuration of the two phased UT arrays.

Abstract: Systems, methods, and apparatus for ultra-sonic inspection of a surface are described. An example system may include an inspection robot structured to move in a direction of travel on an inspection surface. The inspection robot may include a payload including a first ultrasonic (UT) phased array and a second UT phased array, the first UT phased array and the second UT phased array being arranged in a parallel configuration. The inspection robot may include a rastering device structured to move the payload in a direction of inspection, the direction of inspection being distinct from the direction of travel and the direction of inspection being distinct from the parallel configuration of the first UT phased array and the second UT phased array.

Abstract: An example device includes a user interface component that implements a user interface and receives a visualization request value from user operations; an inspection database comprising an aggregation of inspection data; and a controller, comprising: a facility planning circuit that interprets a user facility visualization value in response to the visualization request value; a facility inspection data circuit that interprets the aggregation of inspection data in response to the user facility visualization value; a geographic depiction circuit that determines a geographic display boundary and a hierarchical inspection presentation for at least one industrial facility positioned within the geographic display boundary in response to the user facility visualization value and the aggregation of inspection data, and determines a user geographic display value in response to the geographic display boundary and the hierarchical inspection presentation.

Abstract: Inspection robots with removeable interface plates and method for configuring payload interfaces are described. An example robot may include a payload, with at least one sensor, mounted to a housing of the inspection robot. The housing may include a removeable interface plate coupled to the at least one sensor and to an electronic board, the electronic board positioned within the housing. The removeable interface plate may define an electrical coupling interface compatible with the payload, and the electronic board may include an electrical processing configuration compatible with the payload.