Abstract: An imaging device having a fuser and print engine architecture that enables complete interchangeability between fuser types with a common print engine. The imaging device has a frame configured to separately receive a first fuser assembly of a first fuser type and a second fuser assembly of a second fuser type different from the first fuser type. The first fuser assembly includes a first fuser frame having a first datum tab. The second fuser assembly includes a second fuser frame having a second datum tab. The frame of the imaging device has a datum aperture that is sized to receive the first datum tab that when inserted into the datum aperture, causes the first fuser assembly to be positioned at a first operative position, and the second datum tab that when inserted into the datum aperture, causes the second fuser assembly to be positioned at a second operative position.

Abstract: An imaging device having a fuser and print engine architecture that enables complete interchangeability between fuser types with a common print engine. The imaging device has a frame configured to separately receive a first fuser assembly of a first fuser type and a second fuser assembly of a second fuser type different from the first fuser type. The first fuser assembly includes a first fuser frame having a first datum tab. The second fuser assembly includes a second fuser frame having a second datum tab. The frame of the imaging device has a datum aperture that is sized to receive the first datum tab that when inserted into the datum aperture, causes the first fuser assembly to be positioned at a first operative position, and the second datum tab that when inserted into the datum aperture, causes the second fuser assembly to be positioned at a second operative position.

Abstract: An imaging device having a fuser and print engine architecture that enables complete interchangeability between fuser types with a common print engine. The imaging device has a frame configured to separately receive a first fuser assembly of a first fuser type and a second fuser assembly of a second fuser type different from the first fuser type. The first fuser assembly includes a first fuser frame having a first datum tab. The second fuser assembly includes a second fuser frame having a second datum tab. The frame of the imaging device has a datum aperture that is sized to receive the first datum tab that when inserted into the datum aperture, causes the first fuser assembly to be positioned at a first operative position, and the second datum tab that when inserted into the datum aperture, causes the second fuser assembly to be positioned at a second operative position.

Abstract: An imaging device includes a frame plate having an opening and first and second camming profiles about the opening. A removable fuser assembly includes a housing having front and back plates, a mounting shaft extending from the front plate to the back plate of the housing, a pin member on a first end of the mounting shaft having a pair of segments engaging with the first and second camming profiles on the frame plate, and a handle on a second end of the mounting shaft pivotable at a predetermined angle and moving the mounting shaft therewith. Pivoting the handle in a first direction causes the segments to travel along the camming profiles, locking the fuser assembly onto the imaging device. Pivoting the handle in a second direction causes the segments to align with the opening and the fuser assembly to be unlocked with the imaging device allowing removal thereof.

Abstract: A method and system are disclosed for detecting a fatal error condition in a printing device having an intermediate transfer member for facilitating toner transfer, including sensing a reflectance value of the intermediate transfer member at a first predetermined time; comparing the sensed reflectance value at the first period of time to a predetermined threshold; sensing a reflectance value of the intermediate transfer member at a second predetermined time after the predetermined first time; and comparing the sensed reflectance value of the intermediate transfer member at the second period of time to the predetermined threshold. If each of the sensed reflectance value at the first predetermined time and the sensed reflectance value at the second predetermined time is greater than the predetermined threshold, the method includes selectively suspending further printing operations until the imaging device is serviced.

Abstract: An integrated fuser unit has a drive system with a motor and a drive train mounted in the fuser unit frame. A swing arm assembly engages and disengages the hot roll from the drive train.

Abstract: A fuser latch system suitable for a customer replaceable fuser unit. Front holders include datum receivers on a base machine frame and datums on the fuser frame. Rear latches include retainers connected to the base machine frame, and axially translatable and rotatable shafts connected to the fuser frame. An end of the shaft is received in a retainer upon axial translation of the shaft, and locked in place upon rotation of the shaft. The rear latches bias the fuser frame for proper gear mesh and paper path alignment.

Abstract: A fuser oil supply roller comprising an oil impregnated rubber roller and an outer metering layer of known fluid transfer characteristics for an electrophotographic printer fuser. The roller allows silicone oil to be secreted from the metering layer onto a fuser hot roller to prevent toner from adhering to the fuser hot roller, as well as serving to provide a smooth toner surface. Such a roller provides oil delivery to the fuser hot roller without the need for a separate oil reservoir and delivery system. The oil impregnated roller and surrounding metering layer minimizes the potential for large surges of oil onto the print media, while continuing to provide a controlled delivery of oil to the fuser hot roller. Therefore, a precisely metered supply of oil is provided to the fuser hot roller while reducing complexity and moving parts which increase maintenance and production costs. A buffer layer is also provided for minimizing the roller volume given to the oil impregnated rubber roller.

Abstract: A fuser oil supply roller including an oil impregnated rubber roller and an outer metering layer of known fluid transfer characteristics for an electrophotographic printer fuser. The roller allows silicone oil to be secreted from the metering layer onto a fuser hot roller to prevent toner from adhering to the fuser hot roller, as well as serving to provide a smooth toner surface. Such a roller provides oil to the fuser hot roller without the need for a separate oil reservoir and delivery system. Therefore, a precisely metered supply of oil is provided to the fuser hot roller while reducing complexity and moving parts. A buffer layer is also provided for minimizing the roller volume given to the oil impregnated rubber roller. A barrier layer may be employed to prevent oil migration into the buffer layer. Furthermore, methods for applying a toner repelling substance to a fuser roller are provided.

Abstract: An oil supply roller for an electrophotographic printer fuser allows silicone oil to exude from the oil supply roller onto the surface of the fuser hot roller in a controlled fashion to prevent toner from adhering to the fuser hot roller, and also serves to provide a smooth toner surface. A metering layer disposed on an outer surface of the roller provides an even, controlled flow of oil to the surface of the roller. Further, a buffer layer may be employed to decrease the overall volume of the oil bearing layer to decrease the effects of swelling in that layer. Therefore, a precisely metered supply of oil is provided to the fuser hot roller while reducing complexity and moving parts. A method for fabricating the fuser hot roller by impregnating silicone rubber with a toner repelling substance and disposing the impregnated rubber about a rotatable drive shaft is also provided.

Abstract: An oil supply roller for an electrophotographic printer fuser allows silicone oil to exude from the oil supply roller onto the surface of the fuser hot roller in a controlled fashion to prevent toner from adhering to the fuser hot roller, and also serves to provide a smooth toner surface. Such an oil supply roller provides oil delivery to the fuser hot roller surface without the need for a separate oil reservoir and delivery system. The oil supply roller decreases the potential for large surges of oil onto the print media, while continuing to provide a controlled delivery of oil to the fuser hot roller. A metering layer disposed on an outer surface of the roller provides an even, controlled flow of oil to the surface of the roller. Further, a buffer layer may be employed to decrease the overall volume of the oil-bearing layer to decrease the effects of swelling in that layer. In the case where the buffer layer is absorbent, a barrier layer may be provided.

Abstract: A printer fir printing on a print medium includes a base unit with a primary media supply tray. An input option unit is positioned below the primary media supply tray. An output option unit is coupled with the input option unit.

Abstract: An oil web system for an imaging apparatus fuser is disclosed, together with its associated method of operation. The oil web system includes an oil web, an applicator roll in contact with a fuser roll, and a transfer station for transferring release oil from the web to the applicator roll. The oil web is advanced along a web path from a supply spool to a take-up spool. The applicator roll rotates against the fuser roll and receives oil from the oil web, and transfers the oil to the fuser roll. The applicator roll may be in direct contact with the web, and receive the oil directly from the web; or a transfer roll may be operated to receive the oil from the web and transfer the oil to the applicator roll.

Abstract: An oil web system and method for operating a fuser system of an imaging apparatus in which remaining life of the oil web is determined from data on drive mechanism activation and data on web advancement lengths. A warning signal can be issued upon a predetermined remaining length being reached, and the machine can be disabled upon exhaustion of the web life.

Abstract: An apparatus and method are provided for preventing unraveling of an oil supply web by the selective application of a locking mechanism to a web supply roller when a fuser hot roller or other fuser drive roller is forced to rotate in a reverse rotation. The locking mechanism is released when the fuser hot roller resumes normal rotation. A pivoting arm is adapted for pivotal movement into locking engagement with the web supply roller. A braking element, such as a ratchet latch, attached to the end of the pivoting arm, or pawl, contacts a rotary follower or other rotational member connected to and operable to prevent rotation of the web supply roller. The braking element is disengaged when the fuser hot roller resumes rotation in the normal direction, as the pawl is pivoted out of engagement with the rotary follower.

Abstract: A toner fuser system suitable for producing high quality color transparencies is provided. The fuser system includes a media conditioning assembly located directly downstream of a fuser assembly, which may be a roll fuser or an instant-on belt fuser. The conditioner assembly includes a convective heat source, a heating zone, and a convective circulation path past the heat source and the heating zone to provide convective heat transfer to a transparency in the heating zone. A transparency (or other media) with toner to be fused travels on a media path first through the fuser assembly and then through the heating zone of the conditioner assembly. The fuser assembly causes toner to adhere to the transparency just well enough to allow the transparency to pass into the conditioner. In the conditioner, the toner is reheated, thereby causing the surface of the toner to reflow into a smooth, glossy, and uniform surface that increases light transmission efficiency of color transparencies.

Abstract: A constant displacement oil web system for an imaging apparatus fuser is disclosed, together with its associated method of operation. In one embodiment, the actual linear advancement of the web during an indexing cycle is detected. In another embodiment, sheet count data, look-up tables and algorithms are used to determine angular rotation necessary to achieve a specified linear advancement of the web. A drive system operating cycle is adjusted to achieve a constant linear advancement of the web.

Abstract: A multi-level oiling device drive mechanism suitable for use in an imaging apparatus is disclosed. The drive mechanism includes a prime mover and gear train mounted to a frame of the base machine. A driven member of the oiling device, such as a web take-up spool in an oil web system, is driven by the gear train. When replacement of the oiling device is required, the driven member is disconnected from the gear train, and the device is replaced, without the need for replacing the drive mechanism.

Abstract: A multi-functional fuser backup roll release mechanism and operating process are defined. In the event of a paper jam, the primary gear train from a prime mover to driven rolls of the imaging apparatus is interrupted, and a secondary drive train is engaged. The drive train operates a drive shaft, rotating a worm gear to control a cam and lever apparatus connected to springs and bellcranks at opposite ends of the backup roll. Upon the detection of a paper jam, or prolonged inactivity of the fuser, the nip between the fuser hot roll and backup roll is opened. During normal operation, the mechanism can be used to control the nip force between the fuser roll and the backup roll, to provide the optimal nip load for the media being processed, and the print glossiness desired.

Abstract: A multi-level oiling device and process for a fuser system of an imaging apparatus in which the rate at which oil is applied to the fuser roll is controlled with respect to the need for oil. The rate of oil application can be controlled depending on the release characteristics of the media being printed and on the desired glossiness of the printed image. User entered and/or machine sensed data may be used in determining the need for oil application.