Abstract: A method of manufacturing a printed circuit board (PCB) includes forming a tridimensional (3D) dielectric substrate on a fiber-reinforced polymer with opposite sides; forming each side with channels and pockets by molding dielectric laminate, and the channels and pockets define a layout for conductive traces and pads of the PCB; forming the channels and pockets in a same side of the 3D dielectric substrate at a uniform depth; forming side walls of the channels and pockets of the 3D dielectric substrate with a draft angle in a range of greater than 0 degrees to about 5 degrees; depositing by electrolytic metallization the conductive traces and pads into the channels and pockets of the 3D dielectric substrate; and the outer surface of those conductive traces and pads are flush with the sides of the 3D dielectric substrate.

Abstract: A printed circuit board (PCB) has a tridimensional (3D) dielectric substrate having opposite sides and made of fiber-reinforced polymer. Each side comprises channels and pockets formed by molding a dielectric laminate, and the channels and pockets define a layout for conductive traces and pads of the PCB. The channels and pockets in a same side of the 3D dielectric substrate have a uniform depth. Side walls of the channels and pockets have a draft angle in a range of greater than 0 degrees to about 5 degrees. The conductive traces and pads are formed into the channels and pockets by electrolytic metallization. In addition, the outer surface of conductive traces and pads are flush with the sides of the 3D dielectric substrate.

Abstract: An axial field rotary energy device are disclosed. For example, the device can include a printed circuit board (PCB) stator having PCB panels. Each PCB panel can include conductive layers. Selected ones of the conductive layers are coupled to plated vias that extend from one major surface of the PCB stator to an opposite major surface of the PCB stator. In addition, each major surface of the PCB stator can have a layer of a dielectric material that completely covers ends of the plated vias.

Abstract: An axial field rotary energy device are disclosed. For example, the device can include a printed circuit board (PCB) stator having PCB panels. Each PCB panel can include conductive layers. Selected ones of the conductive layers are coupled to plated vias that extend from one major surface of the PCB stator to an opposite major surface of the PCB stator. In addition, each major surface of the PCB stator can have a layer of a dielectric material that completely covers ends of the plated vias.