Patents by Inventor Edward C. Spatz

Edward C. Spatz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240328257
    Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.
    Type: Application
    Filed: April 4, 2024
    Publication date: October 3, 2024
    Applicant: XR Reserve, LLC
    Inventors: Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King, David P. Miess
  • Patent number: 12006973
    Abstract: Bearings and valves are provided that include diamond engagement surfaces that are engaged with opposing, metal engagement surfaces that include diamond solvent-catalyst. Also provided are methods of making and using the bearings and valves.
    Type: Grant
    Filed: November 9, 2021
    Date of Patent: June 11, 2024
    Assignee: Pi Tech Innovations LLC
    Inventors: Gregory Prevost, Edward C. Spatz
  • Patent number: 11994006
    Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.
    Type: Grant
    Filed: April 14, 2023
    Date of Patent: May 28, 2024
    Assignee: XR Reserve LLC
    Inventors: Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King, David P. Miess
  • Patent number: 11933356
    Abstract: Bearings assemblies are provided that include polycrystalline diamond bearing surfaces that are engaged with opposing, metal bearing surfaces that include more than trace amounts of diamond solvent-catalyst. In the bearings, the opposing bearing surface is slidingly engaged with the polycrystalline diamond bearing surface along a diamond contact area of the polycrystalline diamond bearing surface, and the polycrystalline diamond bearing surface is a continuous surface along the diamond contact area. Also provided are methods of making and using the bearing assemblies.
    Type: Grant
    Filed: April 14, 2023
    Date of Patent: March 19, 2024
    Assignee: Pi Tech Innovations LLC
    Inventors: Gregory Prevost, Edward C. Spatz
  • Publication number: 20240044362
    Abstract: A radial bearing assembly is provided. The radial bearing assembly includes polycrystalline diamond elements, each having an engagement surface in sliding engagement with an opposing engagement surface. The opposing engagement surface includes a diamond reactive material. The radial bearing assembly may be deployed in a variety of components and applications, including in rotor and stator assemblies. Also provided are methods of use of the radial bearing assembly, as well as methods of designing the radial bearing assembly.
    Type: Application
    Filed: August 11, 2023
    Publication date: February 8, 2024
    Inventors: David P. Miess, Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King
  • Publication number: 20230349418
    Abstract: Bearings assemblies are provided that include polycrystalline diamond bearing surfaces that are engaged with opposing, metal bearing surfaces that include more than trace amounts of diamond solvent-catalyst. In the bearings, the opposing bearing surface is slidingly engaged with the polycrystalline diamond bearing surface along a diamond contact area of the polycrystalline diamond bearing surface, and the polycrystalline diamond bearing surface is a continuous surface along the diamond contact area. Also provided are methods of making and using the bearing assemblies.
    Type: Application
    Filed: April 14, 2023
    Publication date: November 2, 2023
    Inventors: Gregory Prevost, Edward C. Spatz
  • Publication number: 20230332643
    Abstract: Bearing assemblies for use in low-temperature conditions are provided. The bearing assemblies include polycrystalline diamond bearing elements having diamond bearing surfaces and opposing bearing elements having metal bearing surfaces. The metal bearing surfaces include a metal that contains at least 2 weight percent of a diamond solvent-catalyst based on a total weight of the metal. The metal is ductile at temperatures ranging from ?150° C. to ?253° C. The metal bearing surface is in sliding contact with the diamond bearing surface.
    Type: Application
    Filed: April 12, 2023
    Publication date: October 19, 2023
    Inventors: Gregory Prevost, Edward C. Spatz, William W. King
  • Patent number: 11761481
    Abstract: A radial bearing assembly is provided. The radial bearing assembly includes polycrystalline diamond elements, each having an engagement surface in sliding engagement with an opposing engagement surface. The opposing engagement surface includes a diamond reactive material. The radial bearing assembly may be deployed in a variety of components and applications, including in rotor and stator assemblies. Also provided are methods of use of the radial bearing assembly, as well as methods of designing the radial bearing assembly.
    Type: Grant
    Filed: January 10, 2022
    Date of Patent: September 19, 2023
    Assignee: XR Reserve LLC
    Inventors: David P. Miess, Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King
  • Publication number: 20230287740
    Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.
    Type: Application
    Filed: April 14, 2023
    Publication date: September 14, 2023
    Inventors: Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King, David P. Miess
  • Patent number: 11655850
    Abstract: Bearings assemblies are provided that include polycrystalline diamond bearing surfaces that are engaged with opposing, metal bearing surfaces that include more than trace amounts of diamond solvent-catalyst. In the bearings, the opposing bearing surface is slidingly engaged with the polycrystalline diamond bearing surface along a diamond contact area of the polycrystalline diamond bearing surface, and the polycrystalline diamond bearing surface is a continuous surface along the diamond contact area. Also provided are methods of making and using the bearing assemblies.
    Type: Grant
    Filed: November 9, 2021
    Date of Patent: May 23, 2023
    Assignee: Pi Tech Innovations LLC
    Inventors: Gregory Prevost, Edward C. Spatz
  • Patent number: 11655679
    Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.
    Type: Grant
    Filed: November 3, 2021
    Date of Patent: May 23, 2023
    Assignee: XR Reserve LLC
    Inventors: Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King, David P. Miess
  • Patent number: 11603715
    Abstract: The present disclosure includes sucker rod strings, pipe protectors, and tool joints having polycrystalline diamond elements positioned thereon to interface engagement with other surfaces in downhole applications. The polycrystalline diamond elements can be positioned on sucker rod guides, sucker rod couplers, pipe protectors, and tool joints.
    Type: Grant
    Filed: August 30, 2021
    Date of Patent: March 14, 2023
    Assignee: XR Reserve LLC
    Inventors: Michael R. Reese, David P. Miess, Gregory Prevost, Edward C. Spatz, William W. King
  • Publication number: 20220213925
    Abstract: A radial bearing assembly is provided. The radial bearing assembly includes polycrystalline diamond elements, each having an engagement surface in sliding engagement with an opposing engagement surface. The opposing engagement surface includes a diamond reactive material. The radial bearing assembly may be deployed in a variety of components and applications, including in rotor and stator assemblies. Also provided are methods of use of the radial bearing assembly, as well as methods of designing the radial bearing assembly.
    Type: Application
    Filed: January 10, 2022
    Publication date: July 7, 2022
    Applicant: XR DOWNHOLE, LLC
    Inventors: David P. Miess, Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King
  • Publication number: 20220178214
    Abstract: The present disclosure includes sucker rod strings, pipe protectors, and tool joints having polycrystalline diamond elements positioned thereon to interface engagement with other surfaces in downhole applications. The polycrystalline diamond elements can be positioned on sucker rod guides, sucker rod couplers, pipe protectors, and tool joints.
    Type: Application
    Filed: August 30, 2021
    Publication date: June 9, 2022
    Inventors: Michael R. Reese, David P. Miess, Gregory Prevost, Edward C. Spatz, William W. King
  • Publication number: 20220170322
    Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.
    Type: Application
    Filed: November 3, 2021
    Publication date: June 2, 2022
    Applicant: XR Downhole, LLC
    Inventors: Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King, David P. Miess
  • Publication number: 20220145934
    Abstract: Bearings and valves are provided that include diamond engagement surfaces that are engaged with opposing, metal engagement surfaces that include diamond solvent-catalyst. Also provided are methods of making and using the bearings and valves.
    Type: Application
    Filed: November 9, 2021
    Publication date: May 12, 2022
    Inventors: Gregory Prevost, Edward C. Spatz
  • Publication number: 20220145933
    Abstract: Bearings assemblies are provided that include polycrystalline diamond bearing surfaces that are engaged with opposing, metal bearing surfaces that include more than trace amounts of diamond solvent-catalyst. In the bearings, the opposing bearing surface is slidingly engaged with the polycrystalline diamond bearing surface along a diamond contact area of the polycrystalline diamond bearing surface, and the polycrystalline diamond bearing surface is a continuous surface along the diamond contact area. Also provided are methods of making and using the bearing assemblies.
    Type: Application
    Filed: November 9, 2021
    Publication date: May 12, 2022
    Inventors: Gregory Prevost, Edward C. Spatz
  • Patent number: 11242891
    Abstract: A radial bearing assembly is provided. The radial bearing assembly includes polycrystalline diamond elements, each having an engagement surface in sliding engagement with an opposing engagement surface. The opposing engagement surface includes a diamond reactive material. The radial bearing assembly may be deployed in a variety of components and applications, including in rotor and stator assemblies. Also provided are methods of use of the radial bearing assembly, as well as methods of designing the radial bearing assembly.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: February 8, 2022
    Assignee: XR Downhole, LLC
    Inventors: David P. Miess, Gregory Prevost, Michael V. Williams, Edward C. Spatz, Michael R. Reese, William W. King
  • Patent number: 11187040
    Abstract: A downhole tool for use in a downhole drill string is provided. The downhole tool includes a rotor movably coupled within a stator, and a drive shaft movably coupled within a bearing housing. The drive shaft has a first end coupled with the rotor and a second end coupled with a drill bit. Bearing assemblies interfaces engagement between the drive shaft and the bearing housing, including polycrystalline diamond elements, each with an engagement surface, and an opposing engagement surface of a non-superhard metal.
    Type: Grant
    Filed: September 5, 2019
    Date of Patent: November 30, 2021
    Assignee: XR Downhole, LLC
    Inventors: Gregory Prevost, Michael Williams, Edward C. Spatz, Michael R. Reese, William W. King, David P. Miess
  • Patent number: 11111978
    Abstract: The present disclosure provides for a force breaker assembly. The assembly includes a housing having a first channel, a body within the housing and including an engagement surface. A second channel is formed in the body. A spring is positioned adjacent the body. A snap ring is positioned within the housing and about the body. When a load is applied to the engagement surface that is below a preset limit, the ring remains engaged within the first and second channel, retaining the body in an extended position. When a load is applied to the engagement surface that is at or above the preset limit, the ring is expanded out of the second channel and into the first channel or is compressed out of the first channel and into the second channel, such that the body is forced into a depressed position.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: September 7, 2021
    Assignee: XR Reserve, LLC
    Inventors: Gregory Prevost, William W. King, Edward C. Spatz