Abstract: Systems and methods for management of material stresses present at transitions between facets of an anvil and the anvil shaft are described. In one aspect, an apparatus includes an impact tool anvil extending along an axis of extension and having a faceted drive end and a shaft body which is connected to the faceted drive end through a transition region that couples respective faces of the faceted drive end to the shaft body, the transition region including a sweeping radius surface having a first axial end and a second axial end, the first axial end connected to a respective face of the faceted drive end, the first axial end having a tangency with the respective face of the faceted drive end; and an angular transition having a slope that radially rises from the second axial end of the sweeping radius surface to the shaft body.

Abstract: Illustrative embodiments of impact tools with impact mechanisms rigidly coupled to electric motors are disclosed. In at least one illustrative embodiment, an impact tool may comprise an impact mechanism, an electric motor, and a control circuit. The impact mechanism may comprise a hammer and an anvil, the hammer being configured to rotate about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor may comprise a rotor that is rigidly coupled to the impact mechanism, the electric motor being configured to drive rotation of the hammer about the first axis. The control circuit may be configured to supply a current to the electric motor and to prevent the current from exceeding a threshold in response to the hammer impacting the anvil.

Abstract: Illustrative embodiments of impact tools with impact mechanisms rigidly coupled to electric motors are disclosed. In at least one illustrative embodiment, an impact tool may comprise an impact mechanism, an electric motor, and a control circuit. The impact mechanism may comprise a hammer and an anvil, the hammer being configured to rotate about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor may comprise a rotor that is rigidly coupled to the impact mechanism, the electric motor being configured to drive rotation of the hammer about the first axis. The control circuit may be configured to supply a current to the electric motor and to prevent the current from exceeding a threshold in response to the hammer impacting the anvil.

Abstract: Illustrative embodiments of impact tools with impact mechanisms rigidly coupled to electric motors are disclosed. In at least one illustrative embodiment, an impact tool may comprise an impact mechanism, an electric motor, and a control circuit. The impact mechanism may comprise a hammer and an anvil, the hammer being configured to rotate about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor may comprise a rotor that is rigidly coupled to the impact mechanism, the electric motor being configured to drive rotation of the hammer about the first axis, The control circuit may be configured to supply a current to the electric motor and to prevent the current from exceeding a threshold in response to the hammer impacting the anvil.

Abstract: Improved radial pneumatic regulator systems, devices and methods are described herein. Embodiments may comprise regulators with adaptive radial seals to prevent air leakage, provide increased air supply use efficiency, and facilitate more efficient manufacture and assembly of systems. The regulator systems may be used in applications such as for pneumatic power tools.

Abstract: Illustrative embodiments of impact tools with impact mechanisms rigidly coupled to electric motors are disclosed. In at least one illustrative embodiment, an impact tool may comprise an impact mechanism, an electric motor, and a control circuit. The impact mechanism may comprise a hammer and an anvil, the hammer being configured to rotate about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor may comprise a rotor that is rigidly coupled to the impact mechanism, the electric motor being configured to drive rotation of the hammer about the first axis. The control circuit may be configured to supply a current to the electric motor and to prevent the current from exceeding a threshold in response to the hammer impacting the anvil.

Abstract: Systems and methods for management of material stresses present at transitions between facets of an anvil and the anvil shaft are described. In one aspect, an apparatus includes an impact tool anvil extending along an axis of extension and having a faceted drive end and a shaft body which is connected to the faceted drive end through a transition region that couples respective faces of the faceted drive end to the shaft body, the transition region including a sweeping radius surface having a first axial end and a second axial end, the first axial end connected to a respective face of the faceted drive end, the first axial end having a tangency with the respective face of the faceted drive end; and an angular transition having a slope that radially rises from the second axial end of the sweeping radius surface to the shaft body.

Abstract: Improved radial pneumatic regulator systems, devices and methods are described herein. Embodiments may comprise regulators with adaptive radial seals to prevent air leakage, provide increased air supply use efficiency, and facilitate more efficient manufacture and assembly of systems. The regulator systems may be used in applications such as for pneumatic power tools.

Abstract: Illustrative embodiments of impact tools with impact mechanisms rigidly coupled to electric motors are disclosed. In at least one illustrative embodiment, an impact tool may comprise an impact mechanism, an electric motor, and a control circuit. The impact mechanism may comprise a hammer and an anvil, the hammer being configured to rotate about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor may comprise a rotor that is rigidly coupled to the impact mechanism, the electric motor being configured to drive rotation of the hammer about the first axis. The control circuit may be configured to supply a current to the electric motor and to prevent the current from exceeding a threshold in response to the hammer impacting the anvil.

Abstract: In one illustrative embodiment, an adapter for transferring electrical signals to a pneumatic tool may comprise a housing having a tool interface and a charger interface, the tool interface shaped to receive a portion of the pneumatic tool, the charger interface shaped to be received by a charger unit that is configured for charging a battery of an electric tool, a tool connector disposed at the tool interface and configured to be removably coupled to electronics of the pneumatic tool, a charger connector disposed at the charger interface and configured to be removably coupled to electronics of the charger unit, and an adapter circuit disposed within the housing and coupled to both the tool connector and the charger connector, wherein the adapter circuit is configured to receive a first power signal via the charger connector and to supply a second power signal via the tool connector.

Abstract: In at least one illustrative embodiment, a rotary impact tool may include an anvil and at least one hammer configured to impact the anvil to cause the anvil to rotate. The anvil may include an output shaft, a first lug extending outward in a radial direction from the output shaft and extending a first distance around the output shaft in a circumferential direction, and a second lug extending outward in the radial direction from the output shaft and extending a second distance, different from the first distance, around the output shaft in the circumferential direction.

Abstract: In at least one illustrative embodiment, a rotary impact tool may include an anvil and at least one hammer configured to impact the anvil to cause the anvil to rotate. The anvil may include an output shaft, a first lug extending outward in a radial direction from the output shaft and extending a first distance around the output shaft in a circumferential direction, and a second lug extending outward in the radial direction from the output shaft and extending a second distance, different from the first distance, around the output shaft in the circumferential direction.

Abstract: In one illustrative embodiment, an adapter for transferring electrical signals to a pneumatic tool may comprise a housing having a tool interface and a charger interface, the tool interface shaped to receive a portion of the pneumatic tool, the charger interface shaped to be received by a charger unit that is configured for charging a battery of an electric tool, a tool connector disposed at the tool interface and configured to be removably coupled to electronics of the pneumatic tool, a charger connector disposed at the charger interface and configured to be removably coupled to electronics of the charger unit, and an adapter circuit disposed within the housing and coupled to both the tool connector and the charger connector, wherein the adapter circuit is configured to receive a first power signal via the charger connector and to supply a second power signal via the tool connector.