Abstract: An ink stick for use in a phase change ink printer comprises a first portion of a solid ink stick body, the first portion being formed of a first material of a phase change ink composition. The ink stick also comprises a second portion of the solid ink stick body, the second portion being formed of a second material. The first material and the second material combine when the ink stick body is melted.

Abstract: A removable ink stick support for use in an ink loader of a phase change ink imaging device comprises a first end for ink stick support proximate a melt end of an ink loader and a second end for ink stick support proximate an insertion end of an ink loader. A longitudinal member extends between the first and second ends, the longitudinal member being configured to provide a contact surface for contacting at least a portion of an ink stick as the ink stick is fed along the feed channel.

Abstract: An ink stick support for use in an ink loader of a phase change ink imaging device comprises an ink stick carrier for receiving and supporting an ink stick. The ink stick carrier includes a loading platform for receiving the ink stick thereon and a substantially vertically oriented back wall extending from a back edge of the base plate. A coupler for removably attaching the ink stick carrier to a drive mechanism of an ink loader.

Abstract: A solid ink feed system for a phase change ink imaging device comprises an ink loader having an insertion area and a melt area. A collapsible support in the ink loader has a first end attached adjacent the melt area and a second end configured to receive at least one ink stick inserted into the ink loader at the insertion area. The first and second ends are connected by a collapsible body configured to support the at least one ink stick and to vary in length corresponding to the distance of the least one ink stick from the melt area of the ink loader.

Abstract: A system is provided for forming solid ink sticks comprising a molten ink delivery station for introducing molten ink material into a forming tub to form a solid ink stick. The forming tub includes an open top for receiving the molten ink material and a cavity defining a lower portion of a solid ink stick shape. The system includes a top surface conditioning station for altering the top surface of the ink material introduced into the cavity of the forming tub.

Abstract: A method of manufacturing an ink stick for use in a phase change ink jet imaging device comprises heating phase change ink material to an extrusion temperature at which the phase change ink material is in a malleable state. The ink material is then extruded through an extrusion orifice to form an extruded rail of ink. The extruded rail of ink is then roll formed to partially form a portion of a shape transverse to the extrusion direction as the rail of ink moves in the extrusion direction. A swaging process is then carried out to further form and divide the extruded rail of ink into ink sticks.

Abstract: A method of manufacturing an ink stick for use in a phase change ink jet imaging device comprises heating phase change ink material to an extrusion temperature at which the phase change ink material is in a malleable state. The heated ink material is then extruded through an extrusion orifice to form an extruded element. A forging element is then pressed against the extruded element to form an ink stick.

Abstract: A method of manufacturing an ink stick for use in a phase change ink jet imaging device comprises heating phase change ink material to an extrusion temperature at which the phase change ink material is in a malleable state. The ink is then extruded through an extrusion orifice to form at least one extruded ink filament having at least one cross-sectional dimension transverse to the extrusion direction that is less than approximately 12 mm. The at least one ink filament is then accumulated.

Abstract: An ink stick for a phase change ink jet printer is provided. The ink stick comprises a first ink stick body segment having a proximal portion and a distal portion, a second ink stick body segment having a proximal portion and a distal portion, and one or more flexible strand portions. The strand portion is formed integrally with the first ink stick body segment and the second ink stick body segment, and connects the proximal portion of the first ink stick body segment and the proximal portion of the second ink stick body segment. The strand portion flexes to permit variation in the distance between the distal portion of the first ink stick body segment and the distal portion of the second ink stick body segment.

Abstract: A valve for a printing apparatus that uses liquid ink includes a valve seat, a valve stop and a valve member interposed between the valve seat and the valve stop.

Abstract: A system for delivering at least two distinct pressures to a print head of an ink jet printer includes a pump, a passage in communication with the pump and the print head, and a valve. The pump is for delivering positive pressure to the print head of the ink jet printer. The passage includes an opening, and the valve selectively opens and closes the opening.

Abstract: A method for purging an ink jet print head to clear ink jet orifices is provided. A purge cap forms a vacuum seal over the orifice plate of the print head. Multiple low pressure differential vacuum pulses are applied to the purge cap to remove debris and trapped air bubbles from the ink jet orifices. The low pressure pulses avoid cavitation inside the print head and reduce the amount of ink expelled during the purging process.