Patents by Inventor Edward Haywood

Edward Haywood has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230386823
    Abstract: Embodiments disclosed herein include a method for cleaning a bevel area of a substrate support disposed within a plasma processing chamber. In one example the method begins by placing a cover substrate on a substrate support disposed in an interior volume of a processing chamber. A cleaning gas is provided into the interior volume of the processing chamber. A plasma is struck in the interior volume of the processing chamber. A cleaning gas is provided through the substrate support to a bevel edge area defined between an outer diameter of the cover substrate and an edge ring disposed on the substrate support.
    Type: Application
    Filed: May 31, 2022
    Publication date: November 30, 2023
    Inventors: Kaushik ALAYAVALLI, Andrew NGUYEN, Edward HAYWOOD, Lu LIU, Malav KAPADIA
  • Publication number: 20230154726
    Abstract: Embodiments described herein relate to magnetic and electromagnetic systems and a method for controlling the density profile of plasma generated in a process volume of a PECVD chamber to affect deposition profile of a film. In one embodiment, a plurality of retaining brackets is disposed in a rotational magnetic housing of the magnetic housing systems. Each retaining bracket of the plurality of retaining brackets is disposed in the rotational magnetic housing with a distance d between each retaining bracket. The plurality of retaining brackets has a plurality of magnets removably disposed therein. The plurality of magnets is configured to travel in a circular path when the rotational magnetic housing is rotated around the round central opening.
    Type: Application
    Filed: January 17, 2023
    Publication date: May 18, 2023
    Inventors: Srinivas GANDIKOTA, Tza-Jing GUNG, Samuel E. GOTTHEIM, Timothy Joseph FRANKLIN, Pramit MANNA, Eswaranand VENKATASUBRAMANIAN, Edward HAYWOOD, Stephen C. GARNER, Adam FISCHBACH
  • Publication number: 20230139431
    Abstract: Embodiments described herein provide magnetic and electromagnetic housing systems and a method for controlling the properties of plasma generated in a process volume of a process chamber to affect deposition properties of a film. In one embodiment, the method includes rotation of the rotational magnetic housing about a center axis of the process volume to create dynamic magnetic fields. The magnetic fields modify the shape of the plasma, concentration of ions and radicals, and movement of concentration of ions and radicals to control the density profile of the plasma. Controlling the density profile of the plasma tunes the uniformity and properties of a deposited or etched film.
    Type: Application
    Filed: December 27, 2022
    Publication date: May 4, 2023
    Applicant: Applied Materials, Inc.
    Inventors: Samuel E. GOTTHEIM, Abhijit B. MALLICK, Pramit MANNA, Eswaranand VENKATASUBRAMANIAN, Timothy Joseph FRANKLIN, Edward HAYWOOD, Stephen C. GARNER, Adam FISCHBACH
  • Patent number: 11587764
    Abstract: Embodiments described herein relate to magnetic and electromagnetic systems and a method for controlling the density profile of plasma generated in a process volume of a PECVD chamber to affect deposition profile of a film. In one embodiment, a plurality of retaining brackets is disposed in a rotational magnetic housing of the magnetic housing systems. Each retaining bracket of the plurality of retaining brackets is disposed in the rotational magnetic housing with a distance d between each retaining bracket. The plurality of retaining brackets has a plurality of magnets removably disposed therein. The plurality of magnets is configured to travel in a circular path when the rotational magnetic housing is rotated around the round central opening.
    Type: Grant
    Filed: November 1, 2019
    Date of Patent: February 21, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Srinivas Gandikota, Tza-Jing Gung, Samuel E. Gottheim, Timothy Joseph Franklin, Pramit Manna, Eswaranand Venkatasubramanian, Edward Haywood, Stephen C. Garner, Adam Fischbach
  • Patent number: 11560626
    Abstract: Embodiments of the present disclosure generally relate to apparatus and methods utilized in the manufacture of semiconductor devices. More particularly, embodiments of the present disclosure relate to a substrate processing chamber, and components thereof, for forming semiconductor devices.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: January 24, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Timothy Joseph Franklin, Adam Fischbach, Edward Haywood, Abhijit B. Mallick, Pramit Manna, Carlaton Wong, Stephen C. Garner, Eswaranand Venkatasubramanian
  • Patent number: 11557466
    Abstract: Embodiments described herein provide magnetic and electromagnetic housing systems and a method for controlling the properties of plasma generated in a process volume of a process chamber to affect deposition properties of a film. In one embodiment, the method includes rotation of the rotational magnetic housing about a center axis of the process volume to create dynamic magnetic fields. The magnetic fields modify the shape of the plasma, concentration of ions and radicals, and movement of concentration of ions and radicals to control the density profile of the plasma. Controlling the density profile of the plasma tunes the uniformity and properties of a deposited or etched film.
    Type: Grant
    Filed: August 14, 2020
    Date of Patent: January 17, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Samuel E. Gottheim, Abhijit B. Mallick, Pramit Manna, Eswaranand Venkatasubramanian, Timothy Joseph Franklin, Edward Haywood, Stephen C. Garner, Adam Fischbach
  • Patent number: 11189517
    Abstract: Embodiments described herein relate to apparatus and methods for substantially reducing an occurrence of radio frequency (RF) coupling through a chucking electrode. The chucking electrode is disposed in an electrostatic chuck positioned on a substrate support. The substrate support is coupled to a process chamber body. An RF source is used to generate a plasma in a process volume adjacent to the substrate support. An impedance matching circuit is disposed between the RF source and the chucking electrode is disposed in the electrostatic chuck. An electrostatic chuck filter is coupled between the chucking electrode and the chucking power source.
    Type: Grant
    Filed: February 14, 2020
    Date of Patent: November 30, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Zheng John Ye, Edward Haywood, Adam Fischbach, Timothy Joseph Franklin
  • Publication number: 20210050189
    Abstract: Embodiments described herein provide magnetic and electromagnetic housing systems and a method for controlling the properties of plasma generated in a process volume of a process chamber to affect deposition properties of a film. In one embodiment, the method includes rotation of the rotational magnetic housing about a center axis of the process volume to create dynamic magnetic fields. The magnetic fields modify the shape of the plasma, concentration of ions and radicals, and movement of concentration of ions and radicals to control the density profile of the plasma. Controlling the density profile of the plasma tunes the uniformity and properties of a deposited or etched film.
    Type: Application
    Filed: August 14, 2020
    Publication date: February 18, 2021
    Inventors: Samuel E. GOTTHEIM, Abhijit B. Mallick, Pramit Manna, Eswaranand Venkatasubramanian, Timothy Joseph Franklin, Edward Haywood, Stephen C. Garner
  • Publication number: 20200370177
    Abstract: Embodiments of the present disclosure generally relate to apparatus and methods utilized in the manufacture of semiconductor devices. More particularly, embodiments of the present disclosure relate to a substrate processing chamber, and components thereof, for forming semiconductor devices.
    Type: Application
    Filed: May 18, 2020
    Publication date: November 26, 2020
    Inventors: Timothy Joseph FRANKLIN, Adam FISCHBACH, Edward HAYWOOD, Abhijit B. MALLICK, Pramit MANNA, Carlaton WONG, Stephen C. GARNER, Eswaranand VENKATASUBRAMANIAN
  • Publication number: 20200343123
    Abstract: Embodiments described herein relate to apparatus and methods for substantially reducing an occurrence of radio frequency (RF) coupling through a chucking electrode. The chucking electrode is disposed in an electrostatic chuck positioned on a substrate support. The substrate support is coupled to a process chamber body. An RF source is used to generate a plasma in a process volume adjacent to the substrate support. An impedance matching circuit is disposed between the RF source and the chucking electrode is disposed in the electrostatic chuck. An electrostatic chuck filter is coupled between the chucking electrode and the chucking power source.
    Type: Application
    Filed: February 14, 2020
    Publication date: October 29, 2020
    Inventors: Zheng John YE, Edward HAYWOOD, Adam FISCHBACH, Timothy Joseph FRANKLIN
  • Publication number: 20200144029
    Abstract: Embodiments described herein relate to magnetic and electromagnetic systems and a method for controlling the density profile of plasma generated in a process volume of a PECVD chamber to affect deposition profile of a film. In one embodiment, a plurality of retaining brackets is disposed in a rotational magnetic housing of the magnetic housing systems. Each retaining bracket of the plurality of retaining brackets is disposed in the rotational magnetic housing with a distance d between each retaining bracket. The plurality of retaining brackets has a plurality of magnets removably disposed therein. The plurality of magnets is configured to travel in a circular path when the rotational magnetic housing is rotated around the round central opening.
    Type: Application
    Filed: November 1, 2019
    Publication date: May 7, 2020
    Inventors: Srinivas GANDIKOTA, Tza-Jing GUNG, Samuel E. GOTTHEIM, Timothy Joseph FRANKLIN, Pramit MANNA, Eswaranand VENKATASUBRAMANIAN, Edward HAYWOOD, Stephen C. GARNER
  • Patent number: 8906160
    Abstract: Embodiments of the present invention provide vapor deposition tools. In one example, a vapor deposition tool includes housing. A substrate support is positioned within the housing and configured to support a substrate. A backing plate is positioned above the substrate support. A showerhead is positioned between the substrate support and the backing plate and has a plurality of openings therethrough. A fluid trap member is positioned around a periphery of the showerhead. A fluid trap member actuator is coupled to the fluid trap member and configured to move the fluid trap member between first and second positions relative to the backing plate.
    Type: Grant
    Filed: December 23, 2010
    Date of Patent: December 9, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Richard Endo, Edward Haywood
  • Patent number: 8900422
    Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on yttrium and titanium, to have a high dielectric constant and low leakage characteristic and (b) related devices and structures. An oxide layer having both yttrium and titanium may be fabricated either as an amorphous oxide or as an alternating series of monolayers. In several embodiments, the oxide is characterized by a yttrium contribution to total metal that is specifically controlled. The oxide layer can be produced as the result of a reactive process, if desired, via either a PVD process or, alternatively, via an atomic layer deposition process that employs specific precursor materials to allow for a common process temperature window for both titanium and yttrium reactions.
    Type: Grant
    Filed: April 17, 2009
    Date of Patent: December 2, 2014
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Imran Hashim, Indranil De, Tony Chiang, Edward Haywood, Hanhong Chen, Nobi Fuchigami, Pragati Kumar, Sandra Malhotra, Sunil Shanker
  • Patent number: 8900418
    Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on yttrium and titanium, to have a high dielectric constant and low leakage characteristic and (b) related devices and structures. An oxide layer having both yttrium and titanium may be fabricated either as an amorphous oxide or as an alternating series of monolayers. In several embodiments, the oxide is characterized by a yttrium contribution to total metal that is specifically controlled. The oxide layer can be produced as the result of a reactive process, if desired, via either a PVD process or, alternatively, via an atomic layer deposition process that employs specific precursor materials to allow for a common process temperature window for both titanium and yttrium reactions.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: December 2, 2014
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Imran Hashim, Hanhong Chen, Tony Chiang, Indranil De, Nobi Fuchigami, Edward Haywood, Pragati Kumar, Sandra Malhotra, Sunil Shanker
  • Patent number: 8901708
    Abstract: This disclosure provides (a) methods of making an oxide layer (e.g., a dielectric layer) based on yttrium and titanium, to have a high dielectric constant and low leakage characteristic and (b) related devices and structures. An oxide layer having both yttrium and titanium may be fabricated either as an amorphous oxide or as an alternating series of monolayers. In several embodiments, the oxide is characterized by a yttrium contribution to total metal that is specifically controlled. The oxide layer can be produced as the result of a reactive process, if desired, via either a PVD process or, alternatively, via an atomic layer deposition process that employs specific precursor materials to allow for a common process temperature window for both titanium and yttrium reactions.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: December 2, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Imran Hashim, Hanhong Chen, Tony Chiang, Indranil De, Nobumichi Fuchigami, Edward Haywood, Pragati Kumar, Sandra Malhotra, Sunil Shanker
  • Patent number: 8859301
    Abstract: Determining an unknown step coverage of a thin film deposited on a 3D wafer includes exposing a planar wafer comprising a first film deposited thereon to X-ray radiation to create first fluorescent radiation; detecting the first fluorescent radiation; measuring a number of XRF counts on the planar wafer; creating an XRF model of the planar wafer; providing a portion of the 3D wafer comprising troughs and a second film deposited thereon; determining a multiplier factor between the portion of the 3D wafer and the planar wafer; exposing the portion of the 3D wafer to X-ray radiation to create second fluorescent radiation; detecting the second fluorescent radiation; measuring a number of XRF counts on the portion of the 3D wafer; calculating a step coverage of the portion of the 3D wafer; and determining a uniformity of the 3D wafer based on the step coverage of the portion of the 3D wafer.
    Type: Grant
    Filed: June 11, 2013
    Date of Patent: October 14, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Hanhong Chen, Edward Haywood, Pragati Kumar
  • Patent number: 8829647
    Abstract: A first electrode layer for a Metal-Insulator-Metal (MIM) DRAM capacitor is formed wherein the first electrode layer contains a conductive metal oxide formed using a high temperature, low pressure ALD process. The high temperature ALD process results in a layer with enhanced crystallinity, higher density, reduced shrinkage, and lower carbon contamination. The high temperature ALD process can be used for either or both the bottom electrode and the top electrode layers.
    Type: Grant
    Filed: January 9, 2013
    Date of Patent: September 9, 2014
    Assignee: Intermolecular, Inc.
    Inventors: Hanhong Chen, Edward Haywood, Sandra Malhotra, Hiroyuki Ode
  • Patent number: 8809160
    Abstract: This disclosure provides a method of fabricating a semiconductor stack and associated device, such as a capacitor or DRAM cell. In such a device, a high-K zirconia-based layer may be used as the primary dielectric together with a relatively inexpensive metal electrode based on titanium nitride. To prevent corruption of the electrode during device formation, a thin barrier layer can be used seal the electrode prior to the use of a high temperature process and a (high-concentration or dosage) ozone reagent (i.e., to create a high-K zirconia-based layer). In some embodiments, the barrier layer can also be zirconia-based, for example, a thin layer of doped or un-doped amorphous zirconia. Fabrication of a device in this manner facilitates formation of a device with dielectric constant of greater than 40 based on zirconia and titanium nitride, and generally helps produce less costly, increasingly dense DRAM cells and other semiconductor structures.
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: August 19, 2014
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Hanhong Chen, Edward Haywood, Pragati Kumar, Sandra G Malhotra, Xiangxin Rui
  • Publication number: 20140077337
    Abstract: A first electrode layer for a Metal-Insulator-Metal (MIM) DRAM capacitor is formed wherein the first electrode layer contains a conductive metal oxide formed using a high temperature, low pressure ALD process. The high temperature ALD process results in a layer with enhanced crystallinity, higher density, reduced shrinkage, and lower carbon contamination. The high temperature ALD process can be used for either or both the bottom electrode and the top electrode layers.
    Type: Application
    Filed: January 9, 2013
    Publication date: March 20, 2014
    Applicant: INTERMOLECULAR, INC.
    Inventors: Hanhong Chen, Edward Haywood, Sandra Malhotra, Hiroyuki Ode
  • Patent number: 8574985
    Abstract: Methods for depositing high-K dielectrics are described, including depositing a first electrode on a substrate, wherein the first electrode is chosen from the group consisting of platinum and ruthenium, applying an oxygen plasma treatment to the exposed metal to reduce the contact angle of a surface of the metal, and depositing a titanium oxide layer on the exposed metal using at least one of a chemical vapor deposition process and an atomic layer deposition process, wherein the titanium oxide layer comprises at least a portion rutile titanium oxide.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: November 5, 2013
    Assignees: Intermolecular, Inc., Elpida Memory, Inc.
    Inventors: Xiangxin Rui, Sunil Shanker, Sandra Malhotra, Imran Hashim, Edward Haywood