Abstract: A climate-control system includes a variable-capacity compressor unit and a control module. The variable-capacity compressor unit is operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. The control module may be configured to switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, a current outdoor air temperature, an outdoor-air-temperature slope, and a previous runtime of the variable-capacity compressor unit in the second capacity mode.

Abstract: A system includes a compressor, an indoor fan, a thermostat, an indoor fan controller, and a compressor controller. The thermostat provides first and second signals based on indoor loading. The fan controller operates the fan in low speed mode and the compressor controller operates the compressor in low capacity mode when only the first signal is asserted. The compressor controller automatically switches the compressor to high capacity mode if only the first signal remains asserted past the low capacity mode runtime. The fan controller operates the fan in high speed mode when the second signal is asserted while the first signal is still asserted. The compressor controller continues to operate the compressor in high capacity mode and the fan controller operates the fan in low speed mode after the second signal is de-asserted, until the first signal is de-asserted, at which point the fan and compressor are turned off.

Abstract: Systems and methods are provided and include a variable-capacity compressor operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. A control module is configured to switch the variable-capacity compressor between the first capacity mode and the second capacity mode based on a demand signal from a thermostat and an indoor relative humidity sensed by an indoor relative humidity sensor. The control module determines whether the indoor relative humidity is greater than a predetermined humidity and operates the variable-capacity compressor in the second capacity mode in response to receiving the demand signal from the thermostat and the indoor relative humidity exceeding the predetermined humidity.

Abstract: A system includes a converter and a controller to control a compressor and operates without receiving power supply from a thermostat. The converter receives a demand signal from the thermostat that is used to power the controller and charge a capacitor. When the thermostat de-asserts the demand signal, the charged capacitor powers the controller, which saves system parameters in a nonvolatile memory and enters a power save mode. The life of the nonvolatile memory is extended by alternately storing the system parameters in different memory locations. The system normalizes outdoor ambient temperature (OAT) during a demand cycle. The system determines OAT slope, which is used to select durations to operate the compressor at different capacities, by performing time based calculations during a demand cycle, demand cycle based calculations at the start of a demand cycle, or time and demand cycle based calculations during a demand cycle.

Abstract: A climate-control system includes a variable-capacity compressor unit and a control module. The variable-capacity compressor unit is operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. The control module may be configured to switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, a current outdoor air temperature, an outdoor-air-temperature slope, and a previous runtime of the variable-capacity compressor unit in the second capacity mode.

Abstract: A system includes a compressor, an indoor fan, a thermostat, an indoor fan controller, and a compressor controller. The thermostat provides first and second signals based on indoor loading. The fan controller operates the fan in low speed mode and the compressor controller operates the compressor in low capacity mode when only the first signal is asserted. The compressor controller automatically switches the compressor to high capacity mode if only the first signal remains asserted past the low capacity mode runtime. The fan controller operates the fan in high speed mode when the second signal is asserted while the first signal is still asserted. The compressor controller continues to operate the compressor in high capacity mode and the fan controller operates the fan in low speed mode after the second signal is de-asserted, until the first signal is de-asserted, at which point the fan and compressor are turned off.

Abstract: A system includes a variable-capacity compressor operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. A variable-speed blower is operable at a first speed and at a second speed that is higher than the first speed. A control module is configured to (i) receive indoor relative humidity data corresponding to an indoor relative humidity (ii) switch the variable-capacity compressor between the first capacity mode and the second capacity mode based on a demand signal from a thermostat and the indoor relative humidity and (iii) switch the variable-speed blower between the first speed and the second speed based on the demand signal from the thermostat and the indoor relative humidity.

Abstract: A compressor may include a shell, a terminal assembly, an electronics module, and a molded plug. The terminal assembly may engage the shell and may include an outwardly extending conductor and a terminal fence at least partially surrounding said conductor. The electronics module may include a back plate having an opening through which said terminal fence is received. The back plate may include flexible tabs and a spring element. The flexible tabs may removably engage the terminal fence. The spring element may contact the shell and bias the back plate away from the shell. The molded plug may engage the terminal fence and may engage the conductor for electrical communication between the conductor and the molded plug.

Abstract: A climate-control system includes a variable-capacity compressor unit and a control module. The variable-capacity compressor unit is operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. The control module may be configured to switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, a current outdoor air temperature, an outdoor-air-temperature slope, and a previous runtime of the variable-capacity compressor unit in the second capacity mode.

Abstract: A working-fluid circuit may include an indoor heat exchanger, a variable-capacity compressor and a control module. The variable-capacity compressor pumps working fluid through the indoor heat exchanger. The control module may control the compressor and operate the compressor in one of a first capacity mode and a second capacity mode based on a demand signal, outdoor-air-temperature data and a compressor runtime.

Abstract: A system includes a compressor, an indoor fan, a thermostat, an indoor fan controller, and a compressor controller. The thermostat provides first and second signals based on indoor loading. The fan controller operates the fan in low speed mode and the compressor controller operates the compressor in low capacity mode when only the first signal is asserted. The compressor controller automatically switches the compressor to high capacity mode if only the first signal remains asserted past the low capacity mode runtime. The fan controller operates the fan in high speed mode when the second signal is asserted while the first signal is still asserted. The compressor controller continues to operate the compressor in high capacity mode and the fan controller operates the fan in low speed mode after the second signal is de-asserted, until the first signal is de-asserted, at which point the fan and compressor are turned off.

Abstract: A climate-control system may include a variable-capacity compressor unit and a control module controlling the compressor unit. The compressor unit may be operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. The control module may be configured to switch the compressor unit among a shutdown state, the first capacity mode and the second capacity mode based on a demand signal and outdoor-air-temperature data.

Abstract: Systems and methods are provided and include a variable-capacity compressor operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. A control module is configured to switch the variable-capacity compressor between the first capacity mode and the second capacity mode based on a demand signal from a thermostat and an indoor relative humidity sensed by an indoor relative humidity sensor. The control module determines whether the indoor relative humidity is greater than a predetermined humidity and operates the variable-capacity compressor in the second capacity mode in response to receiving the demand signal from the thermostat and the indoor relative humidity exceeding the predetermined humidity.

Abstract: A climate-control system includes a variable-capacity compressor unit and a control module. The variable-capacity compressor unit is operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. The control module may be configured to switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, a current outdoor air temperature, an outdoor-air-temperature slope, and a previous runtime of the variable-capacity compressor unit in the second capacity mode.

Abstract: A system includes a variable-capacity compressor operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode. A control module is configured to switch the variable-capacity compressor between the first capacity mode and the second capacity mode based on a demand signal from the thermostat. The control module determines a number of previous consecutive operating cycles of the variable-capacity compressor in the first capacity mode within a predetermined period of time. The control module operates the variable-capacity compressor in the second capacity mode in response to the number of previous consecutive operating cycles of the variable-capacity in the first capacity mode within the predetermined period of time exceeding a predetermined threshold.

Abstract: A climate-control system includes a variable-capacity compressor unit operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode and a control module configured to (i) switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, a current outdoor air temperature, and an outdoor-air-temperature slope, (ii) select a region based on a first comparison of at least one outdoor-air-temperature value with a predetermined outdoor-air-temperature range and a second comparison of at least one outdoor-relative-humidity value with a predetermined outdoor-relative-humidity range, and (iii) set at least one system operating parameter based on the selected region, the at least one system operating parameter including at least one of a high-capacity runtime of the variable-capacity compressor unit, a low-capacity runtime of the variable-capacity compressor unit, and a fan speed.

Abstract: A compressor may include a shell, a terminal assembly, an electronics module, and a molded plug. The terminal assembly may engage the shell and may include an outwardly extending conductor and a terminal fence at least partially surrounding said conductor. The electronics module may include a back plate having an opening through which said terminal fence is received. The back plate may include flexible tabs and a spring element. The flexible tabs may removably engage the terminal fence. The spring element may contact the shell and bias the back plate away from the shell. The molded plug may engage the terminal fence and may engage the conductor for electrical communication between the conductor and the molded plug.

Abstract: A compressor may include a shell, a terminal assembly and an electronics module. The terminal assembly may engage the shell and may include an outwardly extending conductor and a terminal fence at least partially surrounding the conductor. The electronics module may include a back plate having an opening through which the terminal fence may be received. The back plate may include an engagement feature and a spring element. The engagement feature may removably engage the terminal fence. The spring element may contact the shell and bias the back plate away from the shell.

Abstract: A climate-control system includes a variable-capacity compressor unit operable in a first capacity mode and in a second capacity mode that is higher than the first capacity mode and a control module configured to (i) switch the variable-capacity compressor unit between the first capacity mode and the second capacity mode based on a demand signal, a current outdoor air temperature, and an outdoor-air-temperature slope, (ii) select a region based on a first comparison of at least one outdoor-air-temperature value with a predetermined outdoor-air-temperature range and a second comparison of at least one outdoor-relative-humidity value with a predetermined outdoor-relative-humidity range, and (iii) set at least one system operating parameter based on the selected region, the at least one system operating parameter including at least one of a high-capacity runtime of the variable-capacity compressor unit, a low-capacity runtime of the variable-capacity compressor unit, and a fan speed.

Abstract: A system includes a converter and a controller to control a compressor and operates without receiving power supply from a thermostat. The converter receives a demand signal from the thermostat that is used to power the controller and charge a capacitor. When the thermostat de-asserts the demand signal, the charged capacitor powers the controller, which saves system parameters in a nonvolatile memory and enters a power save mode. The life of the nonvolatile memory is extended by alternately storing the system parameters in different memory locations. The system normalizes outdoor ambient temperature (OAT) during a demand cycle. The system determines OAT slope, which is used to select durations to operate the compressor at different capacities, by performing time based calculations during a demand cycle, demand cycle based calculations at the start of a demand cycle, or time and demand cycle based calculations during a demand cycle.