Abstract: A fuser assembly, including a heat transfer member; a backup member disposed adjacent the heat transfer member so as to form a fuser nip; a frame in which the heat transfer member and the backup member are at least partly disposed; and a cover member pivotably coupled to the frame so as to pivot between a closed position and an open position, the cover member in the open position providing an opening for accessing and withdrawing a sheet of media disposed in the fuser assembly. A latch mechanism selectively latches the cover member to the frame and including a lever member disposed relative to an outer surface of the cover member such that movement of the lever member by a single hand of a user unlatches the cover member from the frame for moving the cover member to the open position.

Abstract: A media path assembly in an imaging device includes a media guide positioned adjacent and transverse to a media path between a first and a second nip, and having a surface forming a bubble chamber across the media path. A bubble sensor and a narrow media sensor are positioned adjacent to the bubble chamber transverse to the media path and aligned with each other. The bubble sensor is operative to indicate formation in the bubble chamber of a bubble in a media sheet exiting the first nip. The narrow media sensor is operative to indicate media size of the media sheet and, when the media sheet is wide media, provide a balancing force to the media sheet relative to a force applied by the bubble sensor to the media sheet so that a leading edge of the media sheet substantially aligns with the second nip when entering the second nip.

Abstract: A fuser assembly, including a heat transfer member; a backup member disposed adjacent the heat transfer member so as to form a fuser nip; a frame in which the heat transfer member and the backup member are at least partly disposed; and a cover member pivotably coupled to the frame so as to pivot between a closed position and an open position, the cover member in the open position providing an opening for accessing and withdrawing a sheet of media disposed in the fuser assembly. A latch mechanism selectively latches the cover member to the frame and including a lever member disposed relative to an outer surface of the cover member such that movement of the lever member by a single hand of a user unlatches the cover member from the frame for moving the cover member to the open position.

Abstract: An imaging device, including a locking assembly connected to the frame of the imaging device and selectively engaged with the fuser assembly thereof when the fuser assembly is mounted to the frame. The locking assembly includes a lock member slidingly coupled to the frame between a first position in which the lock member engages with the fuser assembly for locking the fuser assembly to the frame and a second position in which the lock member is disengaged from the fuser assembly to allow the fuser assembly to be disconnected and removed from the frame. A lever mechanism is movably coupled to the frame and coupled to the lock member, wherein actuation of the lever mechanism moves the lock member between the first position and the second position.

Abstract: A fuser assembly includes first and second fuser structures, drive apparatus and nip engagement and release apparatus. The nip engagement and release apparatus includes nip-loading structure, a bias spring for engaging the nip-loading structure, a nip release cam for engaging the bias spring, a swing arm assembly and nip release structure. The nip engagement and release apparatus is adapted to cause a fuser nip to release during a reverse operation except when performing a duplex operation.

Abstract: A fuser assembly includes first and second fuser structures, drive apparatus and nip engagement and release apparatus. The nip engagement and release apparatus includes nip-loading structure, a bias spring for engaging the nip-loading structure, a nip release cam for engaging the bias spring, a swing arm assembly and nip release structure. The nip engagement and release apparatus is adapted to cause a fuser nip to release during a reverse operation except when performing a duplex operation.

Abstract: A method and apparatus for moving media through an image forming device using a roller having a recessed kick area is described herein. The roller includes a contact surface having a first radius that extends 360° around the roller. The roller also includes at least one recess that extends inwardly from the contact surface along a sector of the roller, where a bottom surface of the recess has a second radius less than the first radius. As a result, along the sector of the roller having the recess, the width of the contact surface is less than the width of the roller. The recess comprises at least one kick surface on one end of the recess. As the roller rotates, the kick surface kicks a trailing edge of media exiting the exit roller system into a desired bin of the image forming device.

Abstract: The present application is directed to methods for moving a media sheet along a media path of an image forming device. The media path may include first and second sections. A sensor that detects the media sheet moving along the media path may be positioned between the first and second sections. The media sheet moves through the first section and past the sensor causing the sensor to send a signal to a controller. The media sheet may be moved at differing speeds past the sensor causing the sensor to be activated when the sheet is moving at a first speed, and deactivated when the media sheet is moving at a second speed. The controller may adjust the speed of one or both of the first and second sections based on the signal or signals received from the sensor.

Abstract: The present invention provides a component that exhibits a designed thermal response which may be used in an image forming apparatus. The component may include a roller that contacts a heating device such as a fuser.

Abstract: An integrated fuser unit has a drive system with a motor and a drive train mounted in the fuser unit frame. A swing arm assembly engages and disengages the hot roll from the drive train.

Abstract: In an image forming apparatus containing a plurality of rollers disposed with generally parallel axes, a retraction plate containing a plurality of rotational couplings is movable between engaged and retracted positions. Each rotational coupling is operative to transmit a rotary force to each cartridge when the retraction plate is in the engaged position. The couplings move laterally in an axial direction of the rollers as the retraction plate moves between the engaged and retracted positions, in response to an applied force. In one embodiment, the retraction plate is rotated about a pivot point to move the couplings between engaged and retracted positions. In another embodiment, the retraction plate is translated laterally in the axial direction of the couplings.

Abstract: The present invention is directed to a device having an arm and a sensor that can differentiate two events. The arm is pivotally mounted to move in different directions upon the occurrence of different events. A section of the arm includes a trigger section having an unequal distribution of a sensed characteristic. A first event moves the arm in a first direction that is sensed by the sensor in a first manner. A second event moves the arm in a second direction that is sensed by the sensor in a second manner. The sensor signals a controller that oversees the image forming process. Methods of operating the arm and sensor are disclosed for detecting the two separate events, and signaling the controller accordingly.

Abstract: An arm that directs media sheets along multiple paper paths of an image forming device. The arm is mounted to pivot when contacted by the media sheet to direct the sheets along the proper media paths, and divert the sheets from entering the improper media paths. A sensor positioned adjacent to the arm senses movement of the arm to determine the location and timing of the media sheets as they move along the paper paths. Sensor is operatively connected to a controller which tracks the movement of the media sheets through the image forming apparatus. The arm may further be positioned to determine the orientation of an internal part. The arm moves between first and second orientations depending upon the position of the internal part. The position of the arm is again determined by the sensor. The invention further includes methods of moving the position of the arm to determine the location of the media sheets and/or the orientation of the internal part.

Abstract: A star wheel manufacturing process, and a star wheel manufactured thereby, suitable for an ink jet printer. Metal is formed by chemical milling, subtractive etching or the like, into the desired star wheel configuration, including a plurality of radially extending projections having tips. At least a portion of each tip has an electropolished surface. A coating of fluorinated polymer or the like may be applied to at least a portion of the electrolpolished surface on each tip.

Abstract: A maintenance station of an ink-jet printer includes a maintenance carrier. The maintenance carrier has a plurality of positions, including a pumping position. A respective maintenance function is enabled in each of the positions. A pump pumps ink when the maintenance carrier is in the pumping position. A gear train both translates the maintenance carrier between the plurality of positions and actuates the pump. A single motor drives the gear train to thereby translate the maintenance carrier and actuate the pump.

Abstract: A star wheel manufacturing process, and a star wheel manufactured thereby, suitable for an ink jet printer. Metal is formed by chemical milling, subtractive etching or the like, into the desired star wheel configuration, including a plurality of radially extending projections having tips. At least a portion of each tip has an electropolished surface. A coating of fluorinated polymer or the like may be applied to at least a portion of the electrolpolished surface on each tip.

Abstract: An ink mist controller for a maintenance station including spit louvers and a spit wheel which serve as accumulating surfaces. A flow of air directs ink mist through the louvers and around the spit wheel. Mist that is not attracted to a surface is carried to a manifold which filters, then exhausts, air to the environment, thereby preventing contamination of articles surrounding the printer. Color ink droplets are ejected onto the spit louvers. Low pressure is created between and below the louvers, which increases air and mist velocity over the entire spit zone. An unrestricted air curtain occurs on three sides of the color printhead to further control the location of mist deposit. Black ink is ejected onto the spit wheel which holds the mist deposit during evaporation. At defined intervals, the spit wheel rotates a fraction of a revolution. A scraper removes the non-volatile residue from the wheel during rotation. An air curtain is created on all four sides of the spit wheel to direct mist to this surface.

Abstract: A process of, and apparatus for controlling waste ink from an ink jet printer printhead, transfers waste ink to an absorptive diaper, and at least intermittently forces air across the absorptive diaper to promote evaporation of certain volatile ink components from the transferred ink. Waste ink may be received and temporarily retained on a plurality of spaced apart inclined louvers located above the absorptive diaper, and air conveyed across and between the louvers to promote evaporation of certain volatile components from the received ink.