Patents by Inventor Edward Lesnau, IV

Edward Lesnau, IV has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10119614
    Abstract: A multi-layer gasket including first and second functional layers, each having an opening. Each of the functional layers includes a compression bead, and the compression beads contact and seal against one another when the gasket is compressed between a cylinder head and an engine block. At least one of the functional layers includes a stopper disposed between the compression bead and the opening. The stopper has a gear-like shape including a plurality of circumferentially spaced teeth. Each tooth extends upwardly from a plane by a distance which is less than the combined height of the compression beads. When the gasket is compressed between the cylinder head and engine block, the stopper ensures that the compression beads remain elastically biased against one another and maintain a gas-tight seal.
    Type: Grant
    Filed: May 11, 2015
    Date of Patent: November 6, 2018
    Assignee: Tenneco Inc.
    Inventors: Edward Lesnau, IV, Jim Zwick, Marcin Fracz
  • Patent number: 9970548
    Abstract: A multi-layer gasket for establishing a seal between a first member (such as a cylinder head) and a second member (such as an engine block) is provided. The multi-layer gasket includes a pair of outer functional layers and at least one inner functional layer. Each layer has a full combustion bead that encircles an opening, and the full combustion beads of all of the layers are aligned radially with one another. Each layer also has an outer periphery, and the outer periphery of the inner layer is disposed radially between the aligned full combustion beads and the outer peripheries of the outer layers. The outer layers also include half beads adjacent their outer peripheries.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: May 15, 2018
    Assignee: Federal-Mogul LLC
    Inventor: Edward Lesnau, IV
  • Patent number: 9651152
    Abstract: A gasket assembly and method of construction is provided. The assembly includes a carrier body having opposite planar surfaces with at least one media-conveying opening extending through the planar surfaces with at least one through opening spaced radially from the at least one media-conveying opening. Further, the carrier body has at least one projection formed of the material of the carrier body. The at least one projection extends from the at least one through opening outwardly from at least one of the planar surfaces. The assembly further includes an elastomeric material encapsulating the projection.
    Type: Grant
    Filed: September 12, 2014
    Date of Patent: May 16, 2017
    Assignee: Federal-Mogul Motorparts Corporation
    Inventors: Edward Lesnau, IV, Ron M. Noteboom, Christopher John Lafrenz, John Sas
  • Patent number: 9027935
    Abstract: A multi-layer gasket including first and second functional layers, each having an opening. Each of the functional layers includes a compression bead, and the compression beads contact and seal against one another when the gasket is compressed between a cylinder head and an engine block. At least one of the functional layers includes a stopper disposed between the compression bead and the opening. The stopper has a gear-like shape including a plurality of circumferentially spaced teeth. Each tooth extends upwardly from a plane by a distance which is less than the combined height of the compression beads. When the gasket is compressed between the cylinder head and engine block, the stopper ensures that the compression beads remain elastically biased against one another and maintain a gas-tight seal.
    Type: Grant
    Filed: January 31, 2012
    Date of Patent: May 12, 2015
    Assignee: Federal-Mogul Corporation
    Inventors: Marcin Fracz, Jim Zwick, Edward Lesnau, IV
  • Patent number: 8950754
    Abstract: A multilayer gasket assembly includes a functional layer having a plurality of openings bounded by an annular free edge. The functional layer has a seal bead bounding the openings. The assembly further includes a stopper layer having a free outer periphery and openings configured to register with the openings of the functional layer. The stopper layer has at least one nonsymmetrical, irregularly shaped ear extending radially outwardly from at least one the openings to form a portion of the free outer periphery.
    Type: Grant
    Filed: March 5, 2012
    Date of Patent: February 10, 2015
    Assignee: Federal-Mogul Corporation
    Inventors: Edward Lesnau, IV, Christopher Lafrenz
  • Publication number: 20140374945
    Abstract: A gasket assembly and method of construction is provided. The assembly includes a carrier body having opposite planar surfaces with at least one media-conveying opening extending through the planar surfaces with at least one through opening spaced radially from the at least one media-conveying opening. Further, the carrier body has at least one projection formed of the material of the carrier body. The at least one projection extends from the at least one through opening outwardly from at least one of the planar surfaces. The assembly further includes an elastomeric material encapsulating the projection.
    Type: Application
    Filed: September 12, 2014
    Publication date: December 25, 2014
    Inventors: Edward Lesnau, IV, Ron M. Noteboom, Christopher John Lafrenz, John Sas
  • Publication number: 20140265154
    Abstract: A multi-layer gasket for establishing a seal between a first member (such as a cylinder head) and a second member (such as an engine block) is provided. The multi-layer gasket includes a pair of outer functional layers and at least one inner functional layer. Each layer has a full combustion bead that encircles an opening, and the full combustion beads of all of the layers are aligned radially with one another. Each layer also has an outer periphery, and the outer periphery of the inner layer is disposed radially between the aligned full combustion beads and the outer peripheries of the outer layers. The outer layers also include half beads adjacent their outer peripheries.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 18, 2014
    Applicant: Federal-Mogul Corporation
    Inventor: Edward Lesnau, IV
  • Patent number: 8833771
    Abstract: A gasket assembly and method of construction is provided. The assembly includes a carrier body having opposite planar surfaces with at least one media-conveying opening extending through the planar surfaces with at least one through opening spaced radially from the at least one media-conveying opening. Further, the carrier body has at least one projection formed of the material of the carrier body. The at least one projection extends from the at least one through opening outwardly from at least one of the planar surfaces. The assembly further includes an elastomeric material encapsulating the projection.
    Type: Grant
    Filed: December 20, 2010
    Date of Patent: September 16, 2014
    Assignee: Federal-Mogul Corporation
    Inventors: Edward Lesnau, IV, Ron M. Noteboom, Christopher John Lafrenz, John Sas
  • Patent number: 8752841
    Abstract: A cylinder head gasket has a functional layer with a plurality of openings with a compression bead surrounding at least one of the openings. The functional layer additionally includes a plurality of stoppers, or compression limiters, spaced from the compression bead for preventing full flattening of the compression bead between the engine block and the cylinder head and for limiting the expansion and contraction of the compression bead during and between firings in the cylinders of the engine block. At least one of the stoppers has a generally frustoconical shape with a top and a reverse-frustoconical opening in the top.
    Type: Grant
    Filed: May 18, 2012
    Date of Patent: June 17, 2014
    Assignee: Federal-Mogul Corporation
    Inventors: Michael Davidson, Edward Lesnau, IV, Chris LaFrenz
  • Patent number: 8616557
    Abstract: A multilayer metal gasket (40) having first (28) and second (30) functional layers. Each layer (28, 30) includes an opening (34, 38). Sealing beads (42, 44) are formed in each layer (28, 30) and, preferably, arranged to contact each other in crest-to-crest orientation to perfect a seal therebetween. A stopper feature (54) is provided to restrict compression of the sealing beads (42, 44) in use. The stopper feature (54) is arranged in a generally circular pattern and is composed of a plurality of discrete nesting embossments (56) which are closely spaced to one another but do not touch. Each discrete nesting embossment (56) is substantially identical in shape to the next adjacent discrete nesting embossment (56) but oriented approximately 180 degrees therefrom. The embossments (56) may be formed entirely on one of the functional layers (28, 30) or on both functional layers.
    Type: Grant
    Filed: October 6, 2011
    Date of Patent: December 31, 2013
    Assignee: Federal-Mogul Corporation
    Inventors: Christopher J Lafrenz, Edward Lesnau, IV
  • Publication number: 20130307224
    Abstract: A cylinder head gasket has a functional layer with a plurality of openings with a compression bead surrounding at least one of the openings. The functional layer additionally includes a plurality of stoppers, or compression limiters, spaced from the compression bead for preventing full flattening of the compression bead between the engine block and the cylinder head and for limiting the expansion and contraction of the compression bead during and between firings in the cylinders of the engine block. At least one of the stoppers has a generally frustoconical shape with a top and a reverse-frustoconical opening in the top.
    Type: Application
    Filed: May 18, 2012
    Publication date: November 21, 2013
    Inventors: Michael Davidson, Edward Lesnau, IV, Chris LaFrenz
  • Publication number: 20130193651
    Abstract: A multi-layer gasket including first and second functional layers, each having an opening. Each of the functional layers includes a compression bead, and the compression beads contact and seal against one another when the gasket is compressed between a cylinder head and an engine block. At least one of the functional layers includes a stopper disposed between the compression bead and the opening. The stopper has a gear-like shape including a plurality of circumferentially spaced teeth. Each tooth extends upwardly from a plane by a distance which is less than the combined height of the compression beads. When the gasket is compressed between the cylinder head and engine block, the stopper ensures that the compression beads remain elastically biased against one another and maintain a gas-tight seal.
    Type: Application
    Filed: January 31, 2012
    Publication date: August 1, 2013
    Inventors: Marcin Fracz, Jim Zwick, Edward Lesnau, IV
  • Publication number: 20130087980
    Abstract: A multilayer metal gasket (40) having first (28) and second (30) functional layers. Each layer (28, 30) includes an opening (34, 38). Sealing beads (42, 44) are formed in each layer (28, 30) and, preferably, arranged to contact each other in crest-to-crest orientation to perfect a seal therebetween. A stopper feature (54) is provided to restrict compression of the sealing beads (42, 44) in use. The stopper feature (54) is arranged in a generally circular pattern and is composed of a plurality of discrete nesting embossments (56) which are closely spaced to one another but do not touch. Each discrete nesting embossment (56) is substantially identical in shape to the next adjacent discrete nesting embossment (56) but oriented approximately 180 degrees therefrom. The embossments (56) may be formed entirely on one of the functional layers (28, 30) or on both functional layers.
    Type: Application
    Filed: October 6, 2011
    Publication date: April 11, 2013
    Applicant: FEDERAL-MOGUL CORPORATION
    Inventors: Christopher J. Lafrenz, Edward Lesnau, IV
  • Patent number: 8375800
    Abstract: A compression sensor gasket and method of construction thereof is provided. The gasket has a body with opposite sealing surfaces and a through passage configured to align with a chamber to be sealed. A through opening extends between the sealing surfaces to the through passage and has an annular chamfered surface. A pressure sensor assembly having a housing and a pressure sensor extending at least partially through the housing is disposed in the through opening. The pressure sensor has a pressure sensor tip configured to sense pressure within the chamber to be sealed. The housing has an outer annular tapered surface configured to register in radial alignment with the chamfered surface to facilitate forming a hermetic seal between the pressure sensor assembly and the gasket body.
    Type: Grant
    Filed: October 2, 2009
    Date of Patent: February 19, 2013
    Assignee: Federal-Mogul Corporation
    Inventors: Edward Lesnau, IV, James R. Zwick, Marcin Fracz
  • Publication number: 20120223486
    Abstract: A multilayer gasket assembly includes a functional layer having a plurality of openings bounded by an annular free edge. The functional layer has a seal bead bounding the openings. The assembly further includes a stopper layer having a free outer periphery and openings configured to register with the openings of the functional layer. The stopper layer has at least one nonsymmetrical, irregularly shaped ear extending radially outwardly from at least one the openings to form a portion of the free outer periphery.
    Type: Application
    Filed: March 5, 2012
    Publication date: September 6, 2012
    Inventors: Edward Lesnau, IV, Christopher Lafrenz
  • Publication number: 20110148049
    Abstract: A gasket assembly and method of construction is provided. The assembly includes a carrier body having opposite planar surfaces with at least one media-conveying opening extending through the planar surfaces with at least one through opening spaced radially from the at least one media-conveying opening. Further, the carrier body has at least one projection formed of the material of the carrier body. The at least one projection extends from the at least one through opening outwardly from at least one of the planar surfaces. The assembly further includes an elastomeric material encapsulating the projection.
    Type: Application
    Filed: December 20, 2010
    Publication date: June 23, 2011
    Inventors: Edward Lesnau, IV, Ron M. Noteboom, Christopher John Lafrenz, John Sas
  • Publication number: 20100083740
    Abstract: A compression sensor gasket and method of construction thereof is provided. The gasket has a body with opposite sealing surfaces and a through passage configured to align with a chamber to be sealed. A through opening extends between the sealing surfaces to the through passage and has an annular chamfered surface. A pressure sensor assembly having a housing and a pressure sensor extending at least partially through the housing is disposed in the through opening. The pressure sensor has a pressure sensor tip configured to sense pressure within the chamber to be sealed. The housing has an outer annular tapered surface configured to register in radial alignment with the chamfered surface to facilitate forming a hermetic seal between the pressure sensor assembly and the gasket body.
    Type: Application
    Filed: October 2, 2009
    Publication date: April 8, 2010
    Inventors: Edward Lesnau, IV, James R. Zwick, Marcin Fracz
  • Patent number: 7631630
    Abstract: A engine and cover assembly therefore and method for snapping attachment of the cover to the engine without use of threaded fasteners includes a cover, a clip, and an elastomeric dampener. The clip is arranged for snapping engagement to a flange of the engine to secure the cover to the engine. The clip has a first portion extending from the cover and a rigid second portion for snapping engagement with the engine flange. The elastomeric dampener is spaced from the second portion of the clip to provide direct engagement of the second portion of the clip with the flange of the engine.
    Type: Grant
    Filed: January 7, 2008
    Date of Patent: December 15, 2009
    Assignee: Federal-Mogul World Wide, Inc.
    Inventors: Brent Ryan Sedlar, Edward Lesnau, IV, Philip Kinney
  • Publication number: 20090173310
    Abstract: A engine and cover assembly therefore and method for snapping attachment of the cover to the engine without use of threaded fasteners includes a cover, a clip, and an elastomeric dampener. The clip is arranged for snapping engagement to a flange of the engine to secure the cover to the engine. The clip has a first portion extending from the cover and a rigid second portion for snapping engagement with the engine flange. The elastomeric dampener is spaced from the second portion of the clip to provide direct engagement of the second portion of the clip with the flange of the engine.
    Type: Application
    Filed: January 7, 2008
    Publication date: July 9, 2009
    Inventors: Brent Ryan Sedlar, Edward Lesnau, IV, Philip Kinney