Abstract: Systems and methods for producing gas-to-liquids products using reactive distillation are provided. The method for producing gas-to-liquids products can include reacting a feedstock in a column having a distillation zone and a reaction zone to provide a bottoms stream and an overhead stream. A first portion of the overhead stream can be recycled to the column at the top of the reaction zone and second portion of the overhead stream can be recycled to the column at the bottom of the reaction zone.

Abstract: Systems and methods for producing gas-to-liquids products using reactive distillation are provided. The method for producing gas-to-liquids products can include reacting a feedstock in a column having a distillation zone and a reaction zone to provide a bottoms stream and an overhead stream. A first portion of the overhead stream can be recycled to the column at the top of the reaction zone and second portion of the overhead stream can be recycled to the column at the bottom of the reaction zone.

Abstract: A process is provided for conversion of a feedstock, in particular a hydrocarbon feedstock such as methane or natural gas, in which a reactive mixture containing the feedstock is prepared and fed to a reaction zone. A reaction is initiated in the reactive mixture within the reaction zone so as to generate a conversion wave of increased temperature and pressure. The conversion wave is allowed to pass through the reaction zone, from where converted feedstock is recovered. An apparatus for carrying out the process is also provided. The process operates with a high conversion and selectivity to desirable products and is particularly suitable for the conversion of methane to carbon monoxide and hydrogen.

Abstract: A fuel blend for use in an internal combustion engine is provided. The fuel blend comprises a hydrocarbon-containing fuel component and an oxygen-containing component capable of providing a portion of the oxygen needed for combustion of the fuel component under conditions prevailing during the combustion cycle of the internal combustion engine. The major oxygen-providing agent of the oxygen-containing component is one or more compounds having the general formula (I) R2—O—(CO)—R1, wherein R1 is selected from hydrogen, lower alkyl, lower alkenyl and lower alkynyl groups, R2 is selected from lower alkyl, lower alkenyl and lower alkynyl groups, or a group having the general formula (II) R3—(CO)—O—R4—wherein R3 is selected from lower alkyl, lower alkenyl and lower alkynyl groups, and R4 is selected from lower alkyl. The blend may additionally comprise one or more of a stabilizer, a biocide and a substituted alcohol.

Abstract: A process for the isomerization of mono-olefins in aliphatic hydrocarbon streams is carried out at 40 to 300° F. under low hydrogen partial pressure in the range of about 0.1 psi to less than 70 psi at 0 to 350 psig in a distillation column reactor containing a hydrogenation catalyst which serves as a component of a distillation structure, such as supported PdO encased in tubular wire mesh. Essentially no hydrogenation of the mono-olefins occurs.

Abstract: A process for the selective hydrogenation of the diolefins and acetylenic compounds in a olefin rich aliphatic hydrocarbon streams is disclosed wherein the selective hydrogenation is carried out at 40 to 300° F. under low hydrogen partial pressure in the range of about 0.1 psi to less than 70 psia at 0 to 350 psig in a distillation column reactor containing a hydrogenation catalyst which serves as a component of a distillation structure, such as supported PdO encased in tubular wire mesh. Essentially no hydrogenation of the olefins occurs.

Abstract: Olefins may be separated from paraffins, particularly those having the same number of carbon atoms, more easily than by fractional distillation by contacting a feed containing both materials with an aqueous solution of silver nitrate and nitric acid. The olefins form water soluble complexes with silver and are recovered by heating the water to decompose the complexes, thereby producing an olefin concentrate. In the absence of nitric acid contaminant hydrogen reduces the silver to metal and causes it to form colloidal solids and acetylenes form explosive solid compounds with silver. The nitric acid prevents the formation of insoluble solids by hydrogen and causes the silver acetylides to decompose during the olefin recovery step. Carrying out multiple stages of extraction and recovery can produce very high purity olefin.

Abstract: An alkene skeletal isomerization process is employed in an integrated process for the production of tertiary ether, e.g., tertiary amyl methyl ether (TAME) from the reaction of isoamylenes (iC.sub.5.sup.= 's) with methanol in the presence of an acid cation exchange resin. A light naphtha from a fluid catalytic cracking unit is used as the source of the iC.sub.5.sup.= 's in a process which separates the C.sub.5 containing fraction from the light naphtha, selectively hydrogenates the di-olefins contained in the C.sub.5 containing fraction, reacts the iC.sub.5.sup.= 's contained in the C.sub.5 containing fraction with methanol to form TAME, separates the TAME from the unreacted materials as a product, separates methanol from the unreacted materials, isomerizes a portion of the nC.sub.5.sup.= 's to iC.sub.5.sup.= 's , for example using a zeolite or an alumina treated with methanol, and use of the isomerization product as feed for a TAME reactor.

Abstract: A distribution element is provided which may be used in packed columns to redistribute the gas and liquid flow evenly across the column. Most simply the element comprises a corrugated plate having openings only at the peaks and valleys of the corrugation. There are no openings in the sloped sides of the corrugations. The distribution element is spaced within the packing to most advantageously utilize the redistribution characteristics of the element for a given system.

Abstract: The present invention is a method for removing nitrile contaminants from C.sub.5 streams. In particular, a C.sub.5 stream is washed in a countercurrent fashion with a mixture comprising 50% methanol and 50% water to extract the nitriles from the C.sub.5 hydrocarbons into the water-methanol mixture. Propionitrile removal is enhanced by the presence of the methanol in the solvent. An further embodiments include (1) a method for recovering methanol from the extract stream by hydrogenating the nitriles to form amines, converting the amines to ammonium salts by acid treatment and distilling out the methanol and (2) distilling out methanol/nitriles from the extract stream, admixing the methanol/nitriles with an alkane/alkene/ether stream then distilling the methanol out in a azeotrope with the alkane/alkenes while leaving the nitriles in the ether.

Abstract: Excess alcohol, e.g. methanol contained in a C.sub.4 -C.sub.6 hydrocarbon stream is removed in process using less water and energy than a conventional water wash by subjecting the stream to a first single stage water wash with 2 to 10 wt % water based on the hydrocarbon where most of the alcohol is removed and then washing the raffinate having reduced methanol therefrom subjected to multistage water wash to remove the remainder of the alcohol.

Abstract: A process for the etherification of isoolefins with alcohols is provided wherein the reaction occurs simultaneously with separation of the ether product and reactants. To assure proper alcohol concentration in a catalytic distillation column, the oxygen concentration derived from alcohol is measured at a point below the catalyst bed and controlled to that which maximizes ether production while preventing alcohol from leaving the reactor with ether product.

Abstract: A process is provided for selective etherification of iC.sub.4 =with EtOH to form ETBE in a distillation column reactor containing a fixed bed acid cation exchange resin as a catalytic distillation structure in a reaction distillation zone combined with a straight pass fixed bed reactor. A C.sub.4 feed containing isobutene is mixed with the total liquid downflow from the catalytic distillation reactor and passed to a straight pass fixed bed reactor, where up to about 85% of the isobutene is reacted with ethanol in the distillation column reactor effluent. This stream is returned to the distillation column reactor at a point below where the liquid downflow is withdrawn and then fractionated on conventional trays to remove ETBE as a bottom product.

Abstract: A process for the etherification of isoolefins with alcohols is provided wherein the reaction occurs simultaneously with separation of the ether product and reactants. To assure proper alcohol concentration throughout the reaction zone, the alcohol concentration is measured at a point below the catalyst bed and controlled to that which maximizes ether production while preventing alcohol from leaving the reactor with ether product.

Abstract: A method and apparatus is provided for removing catalyst from a distillation column reactor and replacing the catalyst with fresh or regenerated catalyst. More specifically a small particulate catalyst is supported by wire mesh or screen or filter medium on trays in a conventional distillation column and substantially submerged by the liquid on the trays. The vapor rising through the liquid tends to keep the catalyst in suspension in the liquid. A draw-off is provided for each tray having catalyst supported thereon whereby liquid containing the suspended or slurried catalyst can be removed to a separator during operation. The catalyst is separated, as in a settling tank separator, from the liquid recycled to the tray until all the catalyst has been removed. The separated catalyst is removed for either regeneration or discarding. Fresh catalyst can then be added to the separator where it is slurried into the liquid again being recirculated from the tray.

Abstract: A liquid phase process for oligomerization of C.sub.4 and C.sub.5 isoolefins or the etherification thereof with C.sub.1 to C.sub.6 alcohols wherein the reactants are contacted in a reactor with a fixed bed acid cation exchange resin catalyst at an LHSV of 5 to 20, pressure of 0 to 400 psig and temperature of 120.degree. to 300.degree. F. Wherein the improvement is the operation of the reactor at a pressure to maintain the reaction mixture at its boiling point whereby at least a portion but less than all of the reaction mixture is vaporized. By operating at the boiling point and allowing a portion of the reaction mixture to vaporize, the exothermic heat of reaction is dissipated by the formation of more boil up and the temperature in the reactor is controlled.

Abstract: A liquid phase process for oligomerization of C.sub.4 and C.sub.5 isoolefins or the etherification thereof with C.sub.1 to C.sub.6 alcohols wherein the reactants are contacted in a reactor with a fixed bed acid cation exchange resin catalyst at an LHSV of 5 to 20, pressure of 0 to 400 psig and temperature of 120.degree. to 300.degree. F. wherein the improvement is the operation of the reactor at a pressure to maintain the reaction mixture at its boiling point whereby at least a portion but less than all of the reaction mixture is vaporized. By operating at the boiling point and allowing a portion of the reaction mixture to vaporize, the exothermic heat of reaction is dissipated by the formation of more boil up and the temperature in the reactor is controlled.

Abstract: To achieve good liquid-vapor contact and at the same time better utilize the heat of reaction in a distillation column reactor a system is provided wherein a reaction tray and distillation tray are "coupled" by a continuous liquid level between the two. A reaction tray, containing the appropriate catalyst, is situated directly below a distillation tray. A vapor riser is provided through the reaction tray as a by-pass which carries the vapor from a lower distillation tray to a vapor distribution area underneath the "coupled" distillation tray. Liquid flows downward through a downcomer by-passing the "coupled" distillation tray, and onto and across the "coupled" reaction tray immersing the catalyst and rises upward, onto and across the "coupled" distillation tray where it is intimately contacted with the rising vapor effecting fractional distillation.

Abstract: A process for removing dimethyl ether (DME) and methanol impurities from C.sub.4 hydrocarbon stream without substantial loss of C.sub.4 hydrocarbons by fractionating a C.sub.4 hydrocarbon stream containing DME and methanol at low levels, e.g., less than 5 wt. % to produce an overhead of about 20 to 40 volume % of the C.sub.4 stream, condensing the overhead, contacting the condensed overhead with about 1 to 5 volumes of water, thereby removing a portion of the DME and methanol from the C.sub.4 stream, returning substantially all of the C.sub.4 stream, except the small amount solubilized in the water, to the fractionation and flashing the solubilized DME and hydrocarbons from the water. The fractionation and extraction are preferably carried out at elevated pressures, e.g., 200 to 300 psig to avoid refrigeration of the overhead condensation. The flashing of the DME and hydrocarbons is carried out by reducing the pressure on the water, e.g. atmospheric pressure at a temperature in the range of 20.degree. C.

Abstract: A liquid phase process for oligomerization of C.sub.4 and C.sub.5 isoolefins or the etherification thereof with C.sub.1 to C.sub.6 alcohols wherein the reactants are contacted in a reactor with a fixed bed acid cation exchange resin catalyst at an LHSV of 5 to 20, pressure of 0 to 400 psig and temperature of 120 to 300.degree. F. wherein the improvement is the operation of the reactor at a pressure to maintain the reaction mixture at its boiling point whereby at least a portion but less than all of the reaction mixture is vaporized. By operating at the boiling point and allowing a portion of the reaction mixture to vaporize, the exothermic heat of reaction is dissipated by the formation of more boil up and the temperature in the reactor is controlled.