Abstract: A method of aligning a 3D CAD model to a test object in a machine vision system comprising steps of orienting the 3D CAD model in a model window, placing the test object on a motion stage in an orientation approximately matching the orientation of the 3D model, taking a video image of the test object with the video camera and extracting a peripheral boundary in a datum plane normal to the viewing axis of the video camera, extracting a silhouette boundary of the 3D model in a corresponding datum plane, relatively positioning the silhouette boundary of the 3D model to match the peripheral boundary of the test object using a fitting algorithm, and matching coordinates of points in the 3D model to coordinates of corresponding points of the test object referenced within the corresponding datum plane and along the viewing axis.

Abstract: An articulated sensor head includes three different sensor modules. A first of the sensor modules is carried on an extended shank that is mounted in a pivotable fashion from an articulating wrist. A housing carrying a second and a third of the sensor modules is releasably fastened to the extended shank. The second and third sensor modules are carried by the housing in a fixed angular orientation with respect to an orientation of the first sensor module.

Abstract: An articulated sensor head includes three different sensor modules. A first of the sensor modules is carried on an extended shank that is mounted in a pivotable fashion from an articulating wrist. A housing carrying a second and a third of the sensor modules is releasably fastened to the extended shank. The second and third sensor modules are carried by the housing in a fixed angular orientation with respect to an orientation of the first sensor module.

Abstract: An articulated sensor head includes three different sensor modules. A first of the sensor modules is carried on an extended shank that is mounted in a pivotable fashion from an articulating wrist. A housing carrying a second and a third of the sensor modules is releasably fastened to the extended shank. The second and third sensor modules are carried by the housing in a fixed angular orientation with respect to an orientation of the first sensor module.

Abstract: A method of aligning a 3D CAD model to a test object in a machine vision system comprising steps of orienting the 3D CAD model in a model window, placing the test object on a motion stage in an orientation approximately matching the orientation of the 3D model, taking a video image of the test object with the video camera and extracting a peripheral boundary in a datum plane normal to the viewing axis of the video camera, extracting a silhouette boundary of the 3D model in a corresponding datum plane, relatively positioning the silhouette boundary of the 3D model to match the peripheral boundary of the test object using a fitting algorithm, and matching coordinates of points in the 3D model to coordinates of corresponding points of the test object referenced within the corresponding datum plane and along the viewing axis.

Abstract: An articulated sensor head includes three different sensor modules. A first of the sensor modules is carried on an extended shank that is mounted in a pivotable fashion from an articulating wrist. A housing carrying a second and a third of the sensor modules is releasably fastened to the extended shank. The second and third sensor modules are carried by the housing in a fixed angular orientation with respect to an orientation of the first sensor module.

Abstract: An optical measurement system includes an optical sensor assembly for measuring an object located beneath the optical sensor assembly. A deployment mechanism is pivotally connected relative to the optical sensor assembly that moves a secondary measurement aid, such as a touch sensor, between a deployed position and a retracted position. When in the retracted position, the secondary measurement aid does not inhibit movement of the optical sensor with respect to the object being measured.

Abstract: An optical measurement system includes an optical sensor assembly for measuring an object located beneath the optical sensor assembly. A deployment mechanism is pivotally connected relative to the optical sensor assembly that moves a secondary measurement aid, such as a touch sensor, between a deployed position and a retracted position. When in the retracted position, the secondary measurement aid does not inhibit movement of the optical sensor with respect to the object being measured.

Abstract: A coordinate measurement machine having a feeler whose position is determined optically and a lens for use in such a machine and a method for making a lens for a coordinate measurement machine, having a flexible feeler having a sensing tip, positioned substantially at the focal point of the objective lens.

Abstract: A process for pre-calibrating illumination sources permits illumination light intensities to be set to a near optimal level during training of an optical inspection system. Applicants have found that the illumination source intensities for a category of illuminators are sufficiently constant from machine to machine that the data collected during calibration of an illumination source on a machine using a particular type of source may be used on other machines of the same type using the same type of illumination source when combined with the reticle light intensity data for different zoom magnification's of the particular machine being used. That is, using known data for particular machine and the illumination source light intensity data for the same type of machine and illumination source permits accurate presetting of an illumination source.

Abstract: A coordinate measurement machine having a feeler whose position is determined optically and a lens for use in such a machine and a method for making a lens for a coordinate measurement machine, having a flexible feeler having a sensing tip, positioned substantially at the focal point of the objective lens.

Abstract: An optical comparator arranged for rear projection onto a viewing screen combines an optical projector that projects an optical image of a test part under inspection onto the viewing screen with a video projector that projects an optical image of a pixilated template pattern containing illustrated specifications of the test part onto the same viewing screen. The images of the test part and the pixilated template pattern are projected concurrently onto the viewing screen for visually comparing the form of the test part against its specified form.

Abstract: A process for pre-calibrating illumination sources permits illumination light intensities to be set to a near optimal level during training of an optical inspection system. Applicants have found that the illumination source intensities for a category of illuminators are sufficiently constant from machine to machine that the data collected during calibration of an illumination source on a machine using a particular type of source may be used on other machines of the same type using the same type of illumination source when combined with the reticle light intensity data for different zoom magnification's of the particular machine being used. That is, using known data for particular machine and the illumination source light intensity data for the same type of machine and illumination source permits accurate presetting of an illumination source.

Abstract: An optical comparator arranged for rear projection onto a viewing screen combines an optical projector that projects an optical image of a test part under inspection onto the viewing screen with a video projector that projects an optical image of a pixilated template pattern containing illustrated specifications of the test part onto the same viewing screen. The images of the test part and the pixilated template pattern are projected concurrently onto the viewing screen for visually comparing the form of the test part against its specified form.

Abstract: An optical comparator arranged for rear projection onto a viewing screen combines an optical projector that projects an optical image of a test part under inspection onto the viewing screen with a video projector that projects an optical image of a pixilated template pattern containing illustrated specifications of the test part onto the same viewing screen. The images of the test part and the pixilated template pattern are projected concurrently onto the viewing screen for visually comparing the form of the test part against its specified form.

Abstract: An optical comparator arranged for rear projection onto a viewing screen combines an optical projector that projects an optical image of a test part under inspection onto the viewing screen with a video projector that projects an optical image of a pixilated template pattern containing illustrated specifications of the test part onto the same viewing screen. The images of the test part and the pixilated template pattern are projected concurrently onto the viewing screen for visually comparing the form of the test part against its specified form.

Abstract: An autofocus system and method that includes a controllable light source having at least two selectively activated substantially monochromatic output wavelengths adapted for illuminating an object; a camera receiving light from said light source reflected from a portion of said object and generating output signals responsive to said received light; a controller connected to said camera and said controllable light source for positioning said camera and sequentially illuminating a first portion of the object with at least two selectively activated substantially monochromatic output wavelengths, moving the camera to a second position and sequentially illuminating a second portion of the object with at least two selectively activated substantially monochromatic output wavelengths; and a data processor connected to said camera and receiving said output signals and for each portion, comparing the output signals associated with each wavelength and determining a focus parameter from said comparison.

Abstract: An improved autofocus system and method that includes a controllable light source having at least two selectively activated substantially monochromatic output wavelengths adapted for illuminating an object; a camera receiving light from said light source reflected from a portion of said object and generating output signals responsive to said received light; a controller connected to said camera and said controllable light source for positioning said camera and sequentially illuminating a first portion of the object with at least two selectively activated substantially monochromatic output wavelengths, moving the camera to a second position and sequentially illuminating a second portion of the object with at least two selectively activated substantially monochromatic output wavelengths; and a data processor connected to said camera and receiving said output signals and for each portion, comparing the output signals associated with each wavelength and determining a focus parameter from said comparison

Abstract: This method and apparatus for pneumatic preloading of linear bearing assemblies is based on typical slide assemblies having ball bearing sets in rolling engagement with opposed and confronting bearing races slidably joining a base and a slide member. For adjustably preloading the bearing races, at least one and preferably a plurality of flexible, laterally expanding pneumatic tubes are positioned between a solid portion of the base and an adjustable member supporting a bearing race. Air pressure is then applied to the flexible tube(s), causing it/them to expand laterally and force confronting bearing races together to preload the bearing races. The adjustable member is then tightly secured to the base and the air pressure is removed. The tube(s) are left in position in a deflated state, and can be reused to perform the same procedure should it become necessary at a later time during the life of the assembly.

Abstract: Apparatus for sequentially imaging an object while maintaining focus includes a camera having a selectable image capture mode, an objective lens optically coupled to the camera, an optical range sensor operating through the objective lens, a strobe illuminator, and a controller coupled to the camera, the illuminator and the range sensor sequentially activating and deactivating the range sensor, selecting and deselecting the image capture mode only when the range sensor is deactivated, and activating and deactivating the strobe illuminator only when the image capture mode is active.